©PrecitecKG•Version04/2007P0593-0000-BEN10PRECITECHP2cuttingheadLasermatic®CuttingheadforCO2lasersOperatinginstructionsII©PrecitecKG�Version04/2007P0593-0000-BEN10ImprintHP2ThisdocumentationisprotectedbycopyrightlawforPrecitecKGandmustnotbereproducedwithoutthepriorwrittenconsentofPrecitecKGorusedagainstthedueinterestofPrecitecKG.Itisexclusivelyforinternaluseforservicework.Anyotheruseisnotpermitted.AnycommunicationofthisdocumentationtoathirdpartyrequiresthepriorexpresswrittenpermissionofPrecitecKG.Wereservetherighttochangetechnicaldetailsinthedescriptions,informationandillustrationsinthisdocumentation.Thisproductgroupisprotectedbythepatentsbelow:PrintedintheFederalRepublicofGermany.ResponsibleforthecontentTranslationoftheoriginalinstructionsPrecitecKGDraisstraße1D-76571Gaggenau-BadRotenfelsTel.:+49(0)7225/684-0Fax:+49(0)7225/684-900eMail:precitec@precitec.deDE9209561DE9311281DE4035403DE129507189JP2563705US5,489,888US5,702,622SummaryofchangesP0593-0000-BEN10©PrecitecKG�Version04/2007IIIPRECITECSummaryofchangesDateChapter/pageSubject,change,measure03/2002Chapter4.5Settingthefocalposition09/2004--Newedition03/2005--Revisioncoolingcircuitcorrosion08/2006--Revision,Lasermatic04/2007--Revision,technicaldataIV©PrecitecKG�Version04/2007P0593-0000-BEN10NotesHP2NotesTableofcontentsP0593-0000-BEN10©PrecitecKG�Version04/2007VPRECITECTableofcontents1Basicsafetynotes1-11.1Warrantyandliability1-11.2Meaningofsymbolsandnotes1-11.3Designateduse1-31.4Basicstandards1-31.5Obligationsofoperatorandpersonnel1-41.6Normaloperationsafetymeasures1-41.6.1Protectionagainstelectricshock1-41.6.2Groundingthesystem1-41.6.3Riskofinjuryfrommovingparts1-51.6.4Riskofinjuryfromexplosion1-51.6.5Riskofinjuryfromtoxicdust1-51.6.6Riskofinjuryfromlaserradiation1-51.6.7Coolingcircuitcorrosion1-61.6.8Noiseoccurringduringthelasercuttingprocess1-61.7Storageandtransport1-61.8Whattodoinemergencysituations1-62Productdescription2-72.1Overallview2-72.1.1Designandfunctions2-82.1.2Distancecontrol2-102.1.3Protectiveequipment2-102.2TechnicalData2-112.3Mechanicaldimensions2-122.4Mediaconnections2-132.5Specificversions-Exchangeablecartridgewithcartridgeframe2-142.6Specificversions-Compactcartridge2-162.7Accessoriesandspecialtools2-182.7.1Graticule(adjustmentaid)2-182.7.2Additionaltactileelectrode2-182.7.3PS130piercingsensor2-192.7.4Collisionprotectioncage2-213Installation3-233.1Safetynotes3-233.2Checkingthepartssupplied3-243.3Fittingthecuttinghead3-263.4Insertingthelensintotheexchangeablecartridgewithcartridgeframe3-273.4.1ExchangeablecartridgewithF5lens(Ø2)3-283.4.27.5exchangeablecartridgewithF7.5lens(Ø2)3-293.4.3Fittingtheexchangeablecartridgewithcartridgeframe3-30VI©PrecitecKG�Version04/2007P0593-0000-BEN10TableofcontentsHP23.5Insertingthelensintothecompactcartridge3-313.5.15/7.5compactcartridgewithF5lens(Ø2)3-323.5.25/7.5compactcartridgewithF7.5lens(Ø2)3-343.5.3Fittingthecompactcartridge3-363.6Fittingthesensorinsert,ceramicpartandnozzleelectrode3-373.7Fittingthecuttingheadtothemachine3-383.8Connectinggasandwater3-393.8.1Fittingthewaterandgasconnections3-393.8.2Connectingthecuttinggas3-403.8.3Connectingthefocusinglenscoolinggas3-403.8.4Connectingthenozzleelectrodecoolinggas3-403.8.5Connectingthecoolingwatersystem3-413.9Connectingtopower3-434Commissioning4-454.1Safetynotes4-454.2Checkingthelaserbeamposition4-464.3Adjustingthefocusinglens4-474.3.1Centringthelens4-474.3.2Settingthefocalposition4-485Maintenance5-515.1Safetynotes5-515.2Maintenancetaskssummary5-525.3Maintenancerecommendations5-535.4Replacingwornparts5-545.4.1Replacingtheinsulatingplate,sensorinsertgasket5-545.4.2Replacingthenozzleelectrode5-565.5Cleaningorreplacingthefocusinglens5-565.6Maintainingthegasketsandsealingrings(exchang.cartridge)5-575.6.1Cuttingheadwithexchangeablecartridgeandcartridgeframe5-575.6.2Cuttingheadwithcompactcartridge5-586Erroranalysis6-596.1Safetynotes6-596.2Malfunctions6-607Appendix7-637.1ConversionofUnits7-637.2Partsandspecialequipmentavailable7-637.3Lensringsetsforlensfitting7-66ListofillustrationsP0593-0000-BEN10©PrecitecKG�Version04/2007VIIPRECITECListofillustrationsFig.2-1Cuttinghead,overallview2-7Fig.2-2Mechanicaldimensions2-12Fig.2-3Cuttinghead-Connections,overview2-13Fig.2-4Cuttinghead-Accessoriesandspecialequipment2-14Fig.2-5Cuttinghead-Accessoriesandspecialequipment(compactcartridge)2-16Fig.2-6WH1145graticule2-18Fig.2-7Additionaltactileelectrode2-18Fig.2-8Piercingsensor-Cuttingheadwithadapter,sensors2-19Fig.2-9Piercingsensor-Adapter,connectiondimensions2-20Fig.2-10Piercingsensors-Fixingthesensors2-20Fig.2-11ZMHPKLScollisionprotectioncage2-21Fig.3-1Cuttinghead-Explodedview3-26Fig.3-25exchangeablecartridge-Fittingthelens3-28Fig.3-37.5exchangeablecartridge-Fittingthelens3-29Fig.3-4Fitting-Cartridgeframe,exchangeablecartridge3-30Fig.3-55/7.5compactcartridge-FittingexampleofanF5lens3-32Fig.3-65/7.5compactcartridge-FittinganF5lens3-33Fig.3-75/7.5compactcartridge-FittingexampleofanF7.5lens3-34Fig.3-85/7.5compactcartridge-FittinganF7.5lens3-35Fig.3-9Fitting-Compactcartridge3-