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唐钢冷轧薄板厂简介IntroductiontoTangsteelColdRollingPlant113产品介绍及使用指南IntroductiontoProductsandGuidelinesforCustomers41产品包装说明IntroductiontoProductPackaging5生产线简介IntroductiontoProductionLines11产品目录ProductContents3质量保证体系QualityGuaranteeSystem目录唐山钢铁集团有限责任公司冷轧薄板厂是国家“十五”和河北省重点工程项目,是唐山四大兴市工程之一,也是唐钢产品结构调整最为重要的工程项目。工程采用了外方技术总负责、关键设备整体引进、点菜集成、国内技术总成、自主创新、单体设备引进等多种建设方案,保证了技术先进和人才的培养,确保工程投产后达产达效。各条生产线汇集了世界各大冶金设备公司如意大利达涅利、法国克莱西姆、美国布里克蒙、日本三菱、日本新日铁等多项最新技术,具有三项世界唯一和六项国内唯一的先进工艺技术和设备,同时拥有大小专利30多项,为各项产品的生产与开发做好了充足的设备准备和技术储备。唐钢冷轧薄板厂是国内同时具有冷轧和热轧深加工能力的工厂之一,设计年产量230万吨,能向广大用户提供热轧酸洗、热轧镀锌、冷硬、连续退火、罩式退火、冷轧镀锌、铝锌合金、锌铝合金、电工钢和彩涂等各大类产品。产品覆盖东北、华北、华东、华南等地区。2009年6月温家宝总理到厂视察工作时指出“人无我有,人有我优”精品理念,满足用户对产品的任何要求,是我们工作的最高标准,全厂以此为契机积极组织力量开发了环境友好型涂层(低铬钝化和无铬耐指纹)产品、Z450超厚锌层镀锌板、电工钢、家电板、汽车用钢、焊丝钢以及DC04级冲压板等多项新产品,产品成功打入美洲、欧洲和东南亚等市场,2011年3月份全厂实现冷轧产品发货量21万吨以上,为同类机组产量最高,2011年向世界40多个国家和地区累计发货超108万吨。唐钢冷轧薄板厂简介1IntroductiontoTangsteelColdRollingPlantTangsteelColdRollingPlant,whichbelongstothekeyengineeringprojectofTenthFive-YearPlanforNationalEconomicandSocialDevelopmentandHebeiprovince,isoneoffourcity-revitalizingprojectsofTangshanmunicipality.ItisalsothemostimportantengineeringprojectforTangsteeltorestructureitsproductmix.ThisprojectwasarmedwithnewtechnicalinnovationsfromoverseasaswellasChina.Moreover,thisinternationallyadvancedprojectofferspersonneltrainingandensuresproductioncapacityandresults.Alltheproductionlinesinthisplanthavegatheredquitealotsuchlatesthi-techfacilitiesasthosefromDanieli,Clecim,Bricmont,Mitsubishi,andNipponSteel.Amongalltheseadvancedtechnicalinnovations,threeofthemareappliedintheironandsteelindustryforthefirsttimeintheworld,andsixareusedforthefirsttimeinChina.Moreimportantly,theselinesequippedwith30patentitemsoffertechniciansunequalledopportunitiesfornewproductresearchanddevelopment.TangsteelColdRollingPlantisinstalledwithbothcold-rollingandhot-rollingdeepprocessingcapabilitiesanditsdesignedannualcapacityamountsto2.3milliontons.Anditsmainproductsincludehot-rolledpickledstrip,hot-rolledgalvanizedstrip,fullhardcoils,batchannealedcoils,cold-rolledgalvanizedstrip,hotdipaluminum-zincalloy-coatedstrip,electricalsteel,prepaintedsheetsandsoon.Thesehigh-qualityproductsaresoldinnearlyallthemarketsinChinaspanningfromnortheastandnorthtoeastandsouth.WhenPremierWenJiabaoinspectedTangsteelColdRollingPlantinJanuaryof2009,hebroughtforwardthehigh-qualityproductidea,“Ihavethemwhenothersdon't;Ihavebetteroneswhenothershavethem.”Thisisthehigheststandardrequirementforourjobstosatisfyourclients.Theplanttookthisopportunitytoorganizetechnicianstodevelopavarietyofnewproductssuchasenvironmentally-friendlycoatedproducts(Cr6+freepassivatedorantifingerprinttreatment),Z450ultra-thickgalvanizedsteelsheets,electricalsteel,steelforhouseholdappliances,forautomobiles,andforweldingwires,andDC04fordeepdrawing.SomeoftheproductshavesuccessfullyenteredintoAmerican,EuropeanandSoutheastAsianmarkets.InMarchof2011,ourtotalsalesreachedmorethan210thousandtons.During2011,thetotalexportvolumewasupto1.08milliontons.2唐钢冷轧薄板厂通过了GB/T19001-2008质量管理体系标准、ISO9001(2000版)认证以及ISO9001(2008版)认证,相关产品通过欧盟环保认证。通过对质量体系深入的认识,在生产实践和相互学习中冷轧薄板厂逐渐建立、完善了一整套质量管理模式。对各个生产工序进行质量监控,最终保证出厂产品质量,确保用户满意、市场满意。除对本厂工序质量监控外,还积极组织专业技术员与炼钢、热轧等上道生产工序进行技术交流和质量反馈,做好每项缺陷预防纠正措施。不仅仅关注于冷轧厂自身质量的提高,还关注于市场和用户对产品质量的不同等级要求。质量保证体系TangsteelColdRollingPlanthaspassedthecertificationofGB/T19001-2008qualitymanagementsystem,ISO9001(version2000)andISO9001(version2008),andrelatedproductshaveacquiredEUenvironmentalcertificates.Acompletesetofqualitymanagementmodeshavebeengraduallybuiltandperfectedduringproducingpractice.Productqualityismonitoredineveryproducingprocedure,andthisensuressoundproductqualityandcustomerssatisfaction.Besidesmonitoringproductqualityineveryproducingprocedurewithinourplant,ourengineersandtechnicalstaffpayextraattentiontotheproblemsintherawmaterialstageandthepreviousproceduressuchassteelmakingandhotrolling,preventingandrectifyingallpossibledefects.Wedonotonlyconcerntheimprovementoftheproductquality,butalsodifferentgradedemandsforproductinthemarketplaceQualityGuaranteeSystem唐钢冷轧产品手册ProductManualofTangsteelColdRollingPlant唐山Tangshan3质量保证体系QualityGuaranteeSystem4生产线简介IntroductiontoProductionLines生产流程示意图ProcessFlowChart5机架酸连轧机组Five-standtandemcoldrollingmillscoupledpicklingline单机架冷轧机组Singlestandreversingcoldrollingmill2#连续酸洗线No.2continuouspicklingline2#热镀锌线No.2hotdipgalvanizingline7生产线简介IntroductiontoProductionLines1#热镀锌线No.1hotdipgalvanizingline3#热镀锌线No.3hotdipgalvanizingline罩式退火炉Batchannealingfurnace平整机组Tempermill彩涂线Prepaintingline重卷机组Recoilingline8机组简介IntroductiontoMills5机架酸连轧机组Five-standtandemcoldrollingmillcoupledpicklingline五机架冷连轧机采用法国克莱西姆公司技术;连续酸洗设备由意大利达涅利公司引进。设计年产量为140万吨。2005年12月20日联机改造后第一卷冷轧卷顺利下线。Five-standtandemcoldrollingmilltechnologywassuppliedbyClecim.ThecontinuouspicklinglinewasintroducedfromDanieli.Itsdesignedannualproductioncapacityis1,400,000tons.ThefirstcoldrolledcoilwassuccessfullyproducedfromthislineonDec.20th,2005afterthecombinedmillrenovated.单机架冷轧机组Singlestandreversingcoldrollingmill从法国克莱西姆公司引进。设计年产量为60万吨。2004年7月28日第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