IndustrialMeasurementandControlDC1000SeriesDigitalControllerProductManual51-52-25-113August2005iiDC1010/1020/1030/1040ProductManual8/05Copyright,NoticesandTrademarksPrintedinTaiwan-©Copyright2005byHoneywellRevison1-August2005WARRANTY/REMEDYHoneywellwarrantsgoodsofitsmanufactureasbeingfreeofdefectivematerialsandfaultyworkmanship.Contactyourlocalsalesofficeforwarrantyinformation.IfwarrantedgoodsarereturnedtoHoneywellduringtheperiodofcoverage,Honeywellwillrepairorreplacewithoutchargethoseitemsitfindsdefective.TheforegoingisBuyer'ssoleremedyandisinlieuofallotherwarranties,expressedorimplied,includingthoseofmerchantabilityandfitnessforaparticularpurpose.Specificationsmaychangewithoutnotice.Theinformationwesupplyisbelievedtobeaccurateandreliableasofthisprinting.However,weassumenoresponsibilityforitsuse.Whileweprovideapplicationassistancepersonally,throughourliteratureandtheHoneywellwebsite,itisuptothecustomertodeterminethesuitabilityoftheproductintheapplication.IndustrialMeasurementandControlHoneywellKorea191HanGangRo2ga,YongSanGuSeoul,Korea8/05DC1010/1020/1030/1040ProductManualiiiAboutThisDocumentAbstractThisdocumentprovidesdescriptionsandproceduresfortheInstallation,Configuration,andOperationofyourDC1000Controller.ContactsWorldWideWebThefollowinglistsHoneywell’sWorldWideWebsitesthatwillbeofinteresttoourcustomers.HoneywellOrganization(URL)Corporate(63-2)6332830EuropeHoneywellPACE,Brussels,BelgiumContactyourLocalSalesOfficeLatinAmericaHoneywell,Ft.Washington,PAU.S.A.215-641-3610IntroductionivDC1010/1020/1030/1040ProductManual8/05SymbolDefinitionsThefollowingtableliststhosesymbolsusedinthisdocumenttodenotecertainconditions.SymbolDefinitionThisCAUTIONsymbolontheequipmentreferstheusertotheProductManualforadditionalinformation.Thissymbolappearsnexttorequiredinformationinthemanual.WARNINGPERSONALINJURY:Riskofelectricalshock.ThissymbolwarnstheuserofapotentialshockhazardwhereHAZARDOUSLIVEvoltagesgreaterthan30Vrms,42.4Vpeak,or60VDCmaybeaccessible.Failuretocomplywiththeseinstructionscouldresultindeathorseriousinjury.ATTENTION,ElectrostaticDischarge(ESD)hazards.ObserveprecautionsforhandlingelectrostaticsensitivedevicesProtectiveEarth(PE)terminal.Providedforconnectionoftheprotectiveearth(greenorgreen/yellow)supplysystemconductor.Functionalearthterminal.Usedfornon-safetypurposessuchasnoiseimmunityimprovement.NOTE:Thisconnectionshallbebondedtoprotectiveearthatthesourceofsupplyinaccordancewithnationallocalelectricalcoderequirements.EarthGround.Functionalearthconnection.NOTE:ThisconnectionshallbebondedtoProtectiveearthatthesourceofsupplyinaccordancewithnationalandlocalelectricalcoderequirements.ChassisGround.IdentifiesaconnectiontothechassisorframeoftheequipmentshallbebondedtoProtectiveEarthatthesourceofsupplyinaccordancewithnationalandlocalelectricalcoderequirements.EquipmentprotectedthroughoutbyDOUBLEINSULATIONorREINFORCEDINSULATIONIntroduction8/05DC1010/1020/1030/1040ProductManualvContents1INTRODUCTION...................................................................................................11.1Overview.........................................................................................................................................12INSTALLATION.....................................................................................................32.1Overview.........................................................................................................................................32.2CondensedSpecifications...............................................................................................................42.3ModelNumberInterpretation.........................................................................................................62.4Mounting.........................................................................................................................................82.4.1PhysicalConsiderations.......................................................................................................82.4.2OverallDimensions..............................................................................................................82.4.3MountingProcedure...........................................................................................................102.5Wiring...........................................................................................................................................112.5.1ElectricalConsiderations...................................................................................................112.6WiringDiagrams...........................................................................................................................122.6.1IdentifyYourWiringRequireme