DELTA-PROTEKTKL100Description:DeltaProtektKL100isaninorganicmicrolayerzincflakecoating.DeltaProtektKL100iscomposedofaninorganicbindersystemusingzincandaluminiumaswellasspecialorganiccompounds.DeltaProtektKL100doesnotcontainanyheavymetalssuchascadmium,chromiumorleadetc.Followingstoving(15min./230ºCtemperatureofpart)DeltaProtektKL100providesmetallicallybrightsilvercoatingwithahighcorrosionprotection.Properties:TheoutstandingcorrosionresistanceofDeltaProtektKL100isderivedfromvariousprotectionmechanisms:-Sacrificialcathodicprotection-Barrier-effectduetozincandaluminiumflake.-Reactionofbindingsystemswithbase-ConsolidationofDeltaProtektKL100filmundercorrosionloading.AsaresultofthesecorrosionfeaturesDeltaProtektKL100affordshighercorrosionresistanceinmarineandindustrialenvironmentsthanmanyotherconventionalcorrosionprotectionsystemswithcomparablecoatingthickness/weights,CoatingwithDeltaProtektKL100willnotresultinhydrogenembrirtlement.Sincethestovingtemperaturesarebetween220ºCand240ºC,changesinmetallurgyarepracticallyexcluded.DeltaProtektKL100hasanexcellentpenetrationcapacitycombinedwithextremelygoodsubstratesurfacewettingcharacteristicssothatevencomponentsofacomplicatedgeometrysuchastensionspringsmaybeeffectivelycoated.Uses:DeltaProtektKL100isusedasabasecoatforferrouscomponentsprocessedinabasketoronjigs.Productsprocessedinabasketbydip-spin:Bolts,Nuts,Dowels,Clips,Clamps,TensionSprings,Pins,SmallCastingsaswellasotherfixingelementsfortheautomotiveindustry,buildingindustry,Steelconstruction,andmanyotherindustriesProductsprocessedonjigsbydip-drain:Largercomponentssuchasstampingsandpressings,largecompressionsprings,chainsguiderails,mountingrails,fixingplatestrailercouplingsconnectors,materialshandlingcomponentsetc.Pre-treatment:Degreasing:allthemorewell-knownprocessesthathavenodetrimentaleffectonpartsmaybeused.Alkalinedegreasingisatypicalexample.Scale/Rust:Allthemorewell-knownchemicalpicklingprocessesusingsuitableabrasivesmaybeadoptedunlesstheyaredetrimentaltothepartsinquestion.Shotblastingcanalsobeusedonsuitablecomponents.Coatingthickness:ThecorrosionresistanceofDeltaProtektKL100willincreasewithincreasingcoatingthicknessandnumberofcoats.Standardprotection–saltspraytestaccordingtoASTMB-117over480h.20to26g/m²drycoatweightequivalentto6to8µdrycoatthicknessImprovedprotection–saltspraytestaccordingtoASTMB-117over1000h.32to38g/m²drycoatweightequivalentto10to12µdrycoatthickness