BA976eBasicBA:07-11-05ManualtranslationOperatingInstructionsControlunitEK600–446–A0–00forDisk-typetoolturret0.5.440....0.5.433....0.5.435....0.5.436....EK600–446–A0–DP0.5.437....EK600–446–A0–00/DPfromversionA02.52008-08-04TableofcontentsBA9763Liabilityandwarranty..........................................51SafetyNotes...........................................71.1Requiredskills...............................................71.2Notesonproduct-specificrisks..................................82ProductDescription.....................................92.1Productvariants..............................................92.2Usewithinspecifications......................................102.3Briefdescription.............................................112.4Partdesignations............................................122.5Technicaldata..............................................143Installation...........................................163.1Overview..................................................163.1Installationofthecontrolunit...................................184Setupmode..........................................194.1SafetyNotes...............................................194.2Switchonthecontrolunit......................................204.3Selectionofsetupmodeandfunctions...........................224.4Setparameters.............................................264.5Determinereferenceoffset.....................................314.6Setupofoperatingmodesandfunctions..........................334.7Exitsetupmode.............................................56Basis-BA2007-11-05Tableofcontents4BA9765Operation............................................575.1Referencepointtravel.........................................575.2Displays...................................................585.3Faultelimination.............................................596ControlunitwithPROFIBUSmodule......................656.1Usewithinspecifications.......................................656.2DisplaysforPROFIBUSmodule.................................666.3Technicaldata..............................................676.4Connections................................................686.5Configuration...............................................69ListofTables,ListofFigures..............................75Appendix...............................................77LiabilityandwarrantyBA9765LiabilityandwarrantyTheinformationcontainedintheseOperatingInstructionsisinconformitywiththeknowledgeatthepointofprinting.Subjecttomodificationswhichoccurwithintheframeworkofcontinuousfurtherdevelopment.Allliabilityandwarrantyshallbeexcludedif•thenotesandinstructionscontainedintheseOperatingInstructionsarenotcompliedwith,•theproductisnotusedasdirected, Usewithinspecifications,page10•theproductincludingaccessoriesisincorrectlyoperated,•theproductincludingaccessoriesisincompetentlyrepairedandmaintained,•conversionsandfunctionalchangesareimplementedwithoutapprovalbythemanufacturer,•originalreplacementpartsarenotused.RequiredskillsBA97671SafetyNotes1.1Requiredskills•Workmayonlybeperformedontheturretbyqualifiedstaff.Thesearepersonswhoareabletoidentifyrisksandtopreventpossiblehazardsonthebasisoftheirspecialtrainingandtheirexperience(IEC60201-1).•Allworkontheelectricalsystemistobecarriedoutbyaqualifiedelectricalengineeronly.TheControlUnitOperatingInstructionsareintendedforskilledpersonnelforthepurposesof•installation(assemblyandconnection)•integrationintothemachinecontrol,setupoffunctionsandcommissioning•faulteliminationNotesonproduct-specificrisks8BA9761.2Notesonproduct-specificrisksWARNINGRiskofinjuryduetohighvoltageatthecapacitorsintheintermediatecircuit.Beforecarryingoutmaintenancework/trouble-shooting: Switchoffcontrolunit. Donottouchthesupplyterminalsandwaitforatleast5minutes.Onlythenarethecapacitorsdischarged.WARNINGRiskofinjuryposedbymovingmachinerycomponents.Ifpowersupplyandhydrauliccircuitsareturnedonforadjustmentoperations: Secureworkplacewithwarningsign. Preventactuationbyotherpersons;securecontrolpanel. Donotstayclosetomovingmachinerycomponents,especiallywithintheswivelingrangeofthetools.CAUTIONRiskofinjury,riskofmachinedamageduetofunctionalfaults.Duringfirstcommissioningandrecommissioningofthecontrolunitafterreplacingthecontrolunitortheturret: Checkallparametersettingsandcorrectifnecessary. SetthedefaultparametersP00...P05andP15exactlyforthespecificturretinstalled.IMPORTANT Complywithallnationalandregionaldisposalregulationsandlaws.ProductvariantsBA97692ProductDescription2.1ProductvariantsThecontrolunitEK600–446–A0–00canbedesignedasvariantEK600–446–A0–DPwithmoduleforconnectiontoPROFIBUS-DP(accordingtoIEC61158/IEC61784). ControlunitwithPROFIBUSmodule,page65Fig.2.1–1TypeplatesforcontrolunitAStandardversionBControlunitwithPROFIBUSmodule ! # $ % &’( ) * + , -. / 0 1 , 2..1- 3 4 0 ) 3’+ 5 /6 27 5 2..1- 0 ( 7 5 82 .2 7 0