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,,,(,510006):,,:;;;:TG663DevelopmentsandApplicationsofUltrasonicMachiningLiChunhong,LiFeng,ZhangYongjun,LiangXiaoyong(GuangdongUniversityofTechnology,Guangzhou510006,China)Abstract:Basedontheuptodatedevelopmentoftheultrasonicmachining(USM)technology,theresearchsituationofthelatestapplicationsofultrasonicmachiningtechnologyindeepholemachin2ing,machiningofdifficult2to2machinematerial,ultrasoniccombinedmachining,ultrasonicgrindingmachiningweresummarized.Thedevelopmenttrendsandfutureprospectoftheultrasonicmachiningtechnologywereexpounded.Keywords:ultrasonicmachining;deepholemachining;ultrasoniccombinedmachining;ultrasonicgrindingmachining,,,(),,,1超声加工技术研究新进展,,,,:(2006A15101004):2008-05-12:,,1973,,1.1,,,1.1.1,,,,,1P3~1P10,,[1,17],,,2~3,,[2],)7)综述5620085,,,,,[3],K9,3mm,Ra0.08Lm[4]Al2O3,,Al2O3,,,[5],,,,[6,7],,,,,,,,,,1P5,,,[8],,1.1.2,(gro2oveswithsharpcorner,GSC)(1),,6[9],GSC,1,1~5mm3Pmin(52)(MRR),MRR5(),MRR[10],3,,,,,,,1.7~3.2[11],)8)5620085综述,,,[12],,,8.5161.1.3,,,,,,,,,,,,,,,,,,,,[13]VvViVp,Vp,,,Vp,Vp,(VCO),,,,,,1.2(USM)(RUM):11USM,RUM,,,,,,,1.2.1,,,,,,,;,,,2060,,(CMC)(UEDM)[14],,[15](single2notch),2,,,2)9)综述5620085[16],,,100Lm,500Lm,5Lm,,,,[1,17,18]/0,,,Ra0.1Lm;,,,0.004mm,0.005mm,Ra0.17Lm;,,,,,,,,,,1.2.2,,,,,,,Al2O3[19],,,,NdFeB,,,,,,,,1.2.3,,,,,,,,,,,,,/0,,,,/220,,,,;)10)5620085综述Yonsei2007[20],,,,,,,,,,,,1.2.4,:,,,,Ra0.01Lm[21],))),100Lm0.6mm15mm60Lm15mm[22];SK45mm@15mm21Lm2.6Lm[23];C=7b,25Lm1.8Lm[24],,5Lm,,Al2O3,,,,,,,,14%~17%[25],,,,,,,,,:;2超声加工技术的发展趋势和未来展望2.1,(),,,,2.2,,2.3)11)综述5620085,,,,/220,,,,MISO(),,,3结束语,,,,,,,:[1],,.[J].,2006(40):29-31.[2]YanBH,WangAC,HuangCY,etal.Studyofprecisionmi2cro2holesinborosilicateglassusingmicroEDMcombinedwithmi2croultrasonicvibrationmachining[J].InternationalJournalofMachineTools&Manufacture,2002(42):1105-1112.[3],,,.[J].,2001(1):1-5.[4],,,.[J].,2003,39(1):1-4.[5],,.[J].,2005,31(1):121-123.[6]AzarhoushangB,AkbariJ.Ultrasonic2assisteddrillingofInconel738-LC[J].MachineTools&Manufacture,2007(47):1027-1033.[7]ReimundNeugebauer,AndreaStoll.Ultrasonicapplicationindrilling[J].JournalofMaterialsProcessingTechnology,2004(149):633-639.[8]BoZhan,ChuanshaoLiu,GuofuGao,etal.Surfacecharacteris2ticsintheultrasonicductilehoningofZrO2ceramicsusingcoarsegrits[J].JournalofMaterialsProcessingTechnology,2002(123):54-60.[9]FelicianoHJapitana,KoichiMorishige,YoshimiTakeuchi.Highlyefficientmanufactureofgroovewithsharpcorneronad2joiningsurfacesby62axiscontrolultrasonicvibrationcutting[J].PrecisionEngineering,2005(29):431-439.[10]HuP,ZhangJM,PeiZJ,etal.Modelingofmaterialremovalrateinrotaryultrasonicmachining:designedexperiments[J].JournalofMaterialsProcessingTechnology,2002(129):339-344.[11],,,.[J].,2006(4):59-62.[12],,,.[J].,2005(41):199-202.[13]ZhangQH,DuR,ZhangJH,etal.Aninvestigationofultra2sonic2assistedelectricaldischargemachiningingas[J].Interna2tionalJournalofMachineToolsandManufacture,2006(46):1582-1588.[14],.[J].,2003(12):3-6.[15]ChengWangA,BiingHwaYan,XiangTaiLi,etal.Useofmicroultrasonicvibrationlappingtoenhancetheprecisionofmi2croholesdrilledbymicroelectro2dischargemachining[J].Inter2nationalJournalofMachineToolsandManufacture,2002(42):915-923.[16]WanshengZhao,ZhenlongWang,ShichunDi,etal.Ultrosonicandelectricdischargemachiningtodeepandsmallholeontitani2umalloy[J].JournalofMaterialsProcessingTechnology,2002(120):101-106.[17],,.[J].,2003(4):27-29.[18]RajurkarKP,WangZY,KuppattanA.Microremovalofce2ramicmaterial(Al2O3)intheprecisionultrasonicmachining[J].PrecisionEngineering,1999(23):73-78.[19],.[J].,2002(6):104-105.[20]Min2SeopHan,Byung2KwonMin,SangJoLee.Ultrasonic2as2sistedelectrochemicaldischargemachiningprocessusingasideinsulatedelectrode[C]PPProceedingofAsianElectricalMachiningSymposium.07:Nagoya,Japan,2007:104-107.[21],,.[J].,2000(3):32-34.[22]YongboWu,YufengFan,MasanaKato.Afeasibilitystudyofmicroscalefabricationbyultrasonic2shoecenterlessgrinding[J].PrecisionEngineering,2006(30):201-210.[23]WuY,KondoT,KatoM.Anewcenterlessgrindingtechniqueusingasurfacegrinder[J].JournalofMaterialsProcessingTechnology,2005(162):709-717.[24]WuY,FanY,KatoM,etal.Developmentofanultrasonicel2liptic2vibrationshoecenterlessgrindingtechnique[J].JournalofMaterialsProcessingTechnology,2004(156):1780-1787.[25],,,.[J].,2006(9):53-54.)12)5620085综述