通快公司产品目录介绍

TASC–Process-ImplementationOliverMüllerschönInternationalSalesProjectManagementPowertrainTRUMPFLaser-undSystemtechnikGmbHTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–2ContentsExamplesofimplementedprojectsPowertrainApplicationsLaserweldingofguiderollersCardifferentialgearsUtilityvehicledifferentialgearsWeldingofplanetcarriersBeamsharing=doubleclutchCompactbeamdeliveringsystemViscodamperFlywheelLasermarkingTRUMPFservicesTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–3DistributionOfForcesMotorDepressantPartsTorqueConvertersClutchesGearboxDriveshaftsDifferentialsBrakes,HubsWheelsTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–4TypicalPowertrainApplicationsRimsRims/ShaftsShafts/HubsChainwheelsRimsHousingandCrowngearHousing/Housing(casting)ShaftsandConnectorsWheelsBrakes,HubsDifferentialsDriveshaftsSynchronGearsBevelGears/ShaftsGears/ShaftsManuel:ClutchDiscs/HubsDoubleClutches:Housings/HubsSealsTorqueConverters:Housings/HubsTwo-Mass-FlywheelViscoDampersCrankshafts/CamshaftsCountershaftsGearandShaftsAdaptiveCamshaftsSensorsGearboxTorqueConvertersClutchesDepressantPartsMotorTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–5Rotation-SymmetricallyPartsDampersPressuretanksforbrakeboostersFlat-basetappetSuspensionsPressuretanksValvetrainAirbagignitionSteeringshaftHydraulicStabilizerAirbagtechnologySteeringmechanismStabilizationofchassisTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–6ReferencesinPowertrainSuspensionsBrakes/HubsDifferentialsDriveshaftsGearboxTorqueconvertersClutchesDepressantpartsMotorTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–7GearweldingsDifferentialgearPlanetcarrierCarrierpartsGearpartsShaftdrivesLASERSYSTEMSTRUMPFLaser-undSystemtechnikGmbHApplicationsamplesPowertrainTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–8Task:LaserweldingofguiderollersShortentheprocesschain,reducecycletimeIntegrationincomplex,overallproductionprocessNorefinishingworkafterweldingNonegativeimpactonshapeandpositiontolerancesWeldingwithfillermaterialinsteadofwarmingPillowblock2weldsHardenedflanks(4x)Task–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–9Systemdesign:LaserweldingofguiderollersComponentinfeedandoutfeedonconveyorbeltFullyautomatedworkpieceloader(max.20kg)ChuckwithcomponentsensingHold-downwithintegratedcomponentlengthmeasurementTSDforgapmeasurementandseamtrackingSelectiveremovalofout-of-spec.parts/criticalpartsandrefinishingTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–10TLC1000Powertrain„GuideRollers“Task–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–11Task:CardifferentialgearsRearaxlegearingFrontaxlegearingBoltedLaserweldedApplicationComparison©BMWAGTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–12CardifferentialgearsMotivationforusingthelaserCostreductionasscrewedjointsareeliminatedWeightreductionSmallerpartdimensionsReducednoiseemissionChronologyInitialcontactNovember2003JointprocessdevelopmentBMWAG–TRUMPFPPAPFeb.2006TechnologyGGG60withcase-hardenedsteelLaserweldingwithfillermaterialBoltedLaserweldedTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–13Systemdesign:CardifferentialgearsCirculatingconveyorbeltwithworkpiececarrier,datamediasystemCleaningofthejointsFullyautomatedworkpieceloaderCombinedpress-inandweldingfixturewithforce–strokemonitoring,shuttleprincipleTSDforgapmeasurementandseamtrackingOnlineprocessmonitoringCalorimetriclaserpowermeasurementattheworkpieceofflineBrushstationSelectedremovalofout-of-specparts/criticalpartsLasercleaning3operatingstationsBrushingPartturningTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–14TLC1000Powertrain„DifferentialGear“Task–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–15Task–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–16Task:TruckdifferentialgearsApplicationComparisonboltedlaserweldedTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–17Task:UtilityvehicledifferentialgearsTaskDiameter:380–510mmWeight:90–120kgEliminates29screws(12.9)Cycletime:90secondsChronologyInitialcontact:July2003Laser-friendlydesignandprocessdevelopmentofcomponentincooperationbetweenArvinMeritorandTRUMPFPPAPMay2006Task–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–18Systemdesign:UtilityvehiclegearsIntegratedinassemblylineLoadingandunloadingbyanarticulated-armrobotCombinationhold-downandweldingfixture,withforce/strokemonitoring,shuttleprincipleOnlineTSDseamtrackingOnlineprocessmonitoringSelectiveremovalofout-of-spec./criticalpartsLaserLaserMachineMachineRobotTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–19TLC1000Powertrain„TruckDifferentialGear“Weldingcabin2xTLC1000PowertrainTRUMPFLaserTLF12000TRUMPFLaserTLF12000Loading/unloadingofweldingstationsfromconveyorviarobotsystemTask–Process–Implementation:RealizedProjects23.08.2006–TLD257mn–20TLC10