2002-05discoINSTALLATIONMANUALAutomaticDicing/CuttingSawsDAD321DAC351DAD361SOFTWAREVERSION5.4SERIESUHESNE*054ACopyrightofthisdocumentisownedbyDiscoCorporation(Disco).Nopartofthisdocumentmaybecopiedorreproducedinanyformorbyanymeans,withouttheexpresswrittenpermissionofDisco.Also,thisdocumentmaynotbedisclosedortransferredtothirdparties.ThisdocumentisprintedonrecyclableLint-Freepaper.-Thebluepaperisrecyclableasusedpaperjustlikeplainpaper.-Thecoverpaperandadhesiveportionsarenon-recyclable.(Removethecoverandadhesiveportionsbeforerecycling.Recyclethebluepaperonly.)READCAREFULLYBEFOREUSINGTHISMANUALIntroductionThismachineisadicingsawforcuttingsiliconwafersandglasscircuitboards(workpieces,hereafter).Ithastherotarysectionswhichrotateathighspeed,thehigh-voltagesectionswhichmaycauseelectricshockhazardsandthedrivesectionswhichmaycatchtheoperator'sbodyandclothing.Ifthemachineisnotproperlyoperated,safetyhazardsmaycauseseriousinjuryordeath.ReadbeforeusingthemachineBeforeusingthemachine,thoroughlyreadthismanualandfollowtheinstructionssetforthinthismanual.Toassuresafetyintheoperationandmaintenanceofthemachine,itisimportantthatyouknowthelocationofpotentialsafetyhazards.ItisdifficultforDISCOtoforeseeeachandeverypotentialsafetyhazard.However,thismanualcarriesvariousprecautionarynotesandwarningstoindicatethepresenceofallforeseeablepotentialsafetyhazards.Forincreasedsafetyassurance,itisthereforeessentialthatyouobservealltheprecautionsandotherrelevantinstructionssetforthinthismanual.IfyoumodifythemachinewithoutpriorconsentofDISCOorrepairitinamannernotstatedinthismanual,thesafetyassurancefeaturesofthemachinemaybeseriouslyaffected.NeverattempttomodifyorrepairthemachineinamannernotapprovedbyDISCO.HazardlevelThesafetyprecautionssetforthinthisdocumentareclassifiedintoDANGER,WARNINGandCAUTIONcategorieswhichrepresentthreedegreeofhazardslatentinthemachine.Thesecategoriesaredefinedasdetailedbelowinaccordancewiththeseriousnessandprobabilitylevelofthehazard.Inadditiontotheabovethreesafetyprecautionlevels,CAUTIONwithoutthesafetyalertsymbol()andNOTICEareusedtogivesafetyusageinstructionstotheuser.Beforeusingthemachine,besuretoreadandunderstandalltheassociatedsafetyprecautionssetforthinthemanual.Hazardlevelsareclassifiedasfollows:DANGERIfyoucannotavoidtheincidentinquestion,acriticalsituationinwhicheithercriticalinjuryordeathisverylikelytoresult.Thissymbolisusedfortheincidentinwhichtheinjuryiscriticalandthereishighprobabilityofoccurrence.WARNINGIfyoucannotavoidtheincidentinquestion,aserioussituationinwhicheithercriticalinjuryordeathmayresult.Thissymbolisusedfortheincidentinwhichtheinjuryisseriousbutthereisnothighprobabilityofoccurrence.CAUTIONIfyoucannotavoidtheincidentinquestion,amediumorslightinjurymayresult.Thissymbolisusedfortheincidentinwhichtheinjuryisslightandthereisnothighprobabilityofoccurrence.CAUTIONIfyoucannotavoidtheincidentinquestion,anaccidentofphysicaldamagemaybecaused.NOTICEIndicatesthesafewayofusingthemachineaswellasprecautionstoavoidaccidentsresultingdamagetoproperty.SafetylabelSafetylabelsareaffixedtothehazardoussectionsofthemachine.Beforeusingthemachine,verifythelabelpositionsandthoroughlyunderstandtheprecautionsandwarningindicatedbythesafetylabels.LabelHazardLevelMeaningofLabelRotaryBladeLabelWARNINGWARNINGItispossiblethatyourhandsandfingersmaybecutbytherotatingblade.Observethefollowingprecautionsforatleast15secondsuntilthespindlecomestoacompletestop:-Donotplaceyourhandsorfingersnearthebladeorflange.-Ensurethatthesplashcoveriskeptclosed.DrivingSectionLabelCAUTIONCAUTIONItispossiblethatyourshandsandfingersmaybecaughtandinjuredbythedrivingsection.WhilethepowerisON,ensurethatthecoveriskeptclosed.ElectricalShockHazardLabelWARNINGUsecaretoavoidpossibleelectricalshockhazard.GeneralLabelWARNINGGeneralcaution/warning/dangerlabel.Intro-1INTRODUCTIONAboutthismanualThisInstallationManualdescribestheinstallationandadjustmentproceduresofAutomaticDicing/CuttingSaws3*1SeriesModelsDAD321,DAC351andDAD361.ToensuresafetyToensuresafety,besuretothoroughlyreadandunderstandthecontentsofthismanualbeforeinstallingandadjustingthemachine.Notethatthismanualisbasedonthesoftwareversionsof5.4series.Wheninstallingoradjustingthemachine,besuretofollowtheproceduressetforthinthismanual.BesurethatthemachineisinstalledandadjustedbyaqualifiedpersonwhohascompletedDISCO'seducationcurriculum(hereinafterreferredtoasthemaintenancepersonnel).DefinitionofamanagerandanoperatorThismanualdefinesamanagerandanoperatorasfollows:CategoryApplicablePersonnelJobManagerManagementrepresentativeThepersonwhoisresponsibleforoverallmanagementofmachinesandoperators.MaintenancepersonnelThequalifiedpersonwhoreceivedDISCOmachinemaintenancetraining.OperatorDatamaintenancepersonnelThequalifiedpersonwhoisresponsibleformanagementofsoftwaredataofthemachine.OperatorThepersonwhooperatesthemachinetoprocessworkpieces.Intro-2DocumentationforthismachineThefollowingfivewrittenmanualsareprovidedfor3*1seriesmachine.ThismanualistheInstallationManualindicatedbythearrow.ManualWhoshouldreadContentsInstallat