年产16万吨炭黑及30MW尾气发电工程项目可行性研究报告

山西省襄恒县五阳福利碳素厂内蒙古黑猫炭黑有限责任公司年产16万吨炭黑及30MW尾气发电工程项目可行性研究报告抚顺永恒炭黑工程设计有限公司2008年1月7日于抚顺内蒙古黑猫炭黑有限责任公司年产16万吨炭黑及30MW尾气发电工程项目可行性研究报告项目编制单位：抚顺永恒炭黑工程设计有限公司资质：乙级证书编号：064030－sy项目负责人：司德江总工程师：刘连德总经理：王世利抚顺永恒炭黑工程设计有限公司2008年1月7日于抚顺参加编制的主要人员刘连德王世利司德江李志静孙文礼葛立诚邱振亚王廷斌吴兴顺欧安宪王颖马丽君吴爽刘玉清李沫山福勇胡洁光马明高铁峰审核：江司德、刘连德审定：王世利目录第一章总论·········································1－1至1－111.1概述·········································1－1至1－61.2项目研究结论·································1－6至1－11第二章市场预测·····································2－1至2－82.1国内外市场预测·······························2－1至2－62.2产品价格分析·································2－6至2－8第三章产品方案及生产规模···························3－1至3－23.1产品方案·····································3－1至3－13.2生产规模·····································3－1至3－2第四章工艺技术方案·································4－1至4－84.1工艺技术方案的选择···························4－1至4－34.2工艺流程和消耗定额···························4－3至4－64.3自控技术方案·································4－7至4－8第五章原料的供应和贮运·····························5－1至5－35.1主要原料的品种、年需用量、来源及运输条件·····5－1至5－35.2原料油的贮运·································5－3至5－3第六章建厂条件和厂址方案···························6－1至6－36.1建厂条件·····································6－1至6－36.2厂址方案·····································6－3至6－3第七章公用工程和辅助设施方案·······················7－1至7－87.1总图运输·····································7－1至7－17.2给水、排水···································7－1至7－27.3供电及电讯···································7－2至7－37.4采暖通风及空气调节···························7－4至7－57.5生产装置压缩空气的供给·······················7－5至7－67.6维修·········································7－6至7－67.7土建（建筑物、构筑物）························7－6至7－87.8生活福利设施·································7－8至7－8第八章节能·········································8－1至8－28.1单位产品能耗水平·····························8－1至8－18.2节能降耗的措施和效果·························8－1至8－2第九章环境保护·····································9－1至9－119.1厂址与建厂地区环境现状·······················9－1至9－29.2报告采用的环境保护标准·······················9－2至9－39.3污染物的排放标准·····························9－3至9－49.4新建16万吨/年炭黑装置污染物的排放情况·······9－4至9－69.5综合利用与治理方案···························9－6至9－109.6环境保护投资概算·····························9－10至9－109.7存在的问题及建议·····························9－10至9－109.8附表·········································9－11至9－11第十章消防与职业安全卫生··························10－1至10－510.1消防········································10－1至10－310.2职业安全卫生································10－4至10－5第十一章工厂组织、劳动定员和人员培训··············11－1至11－211.1工厂组织··································11－1至11－111.2生产制度及定员····························11－1至11－111.3人员来源及培训····························11－2至11－2第十二章项目实施规划······························12－1至12－212.1项目前期准备工作··························12－1至12－112.2实施进度规划······························12－1至12－2第十三章2×15KW炭黑尾气发电工程···················13－1至13－18第十四章投资估算及资金筹措························14－1至14－314.1投资估算··································14－1至14－314.2资金筹措··································14－3至14－314.3总投资····································14－3至14－3第十五章财务评价··································15－1至15－715.1概述······································15－1至15－115.2总成本费用估算····························15－1至15－315.3销售收入计算······························15－3至15－315.4税收及利润分配····························15－3至15－415.5盈利能力分析······························15－4至15－415.6清偿能力分析······························15－4至15－415.7不确定性分析······························15－5至15－7第十六章结论······································16－1至16－116.1综合评价··································16－1至16－116.2结论······································16－1至16－1第一章总论1.1概述1.1.1项目名称、主办单位及法人1.1.1.1项目名称：年产16万吨炭黑及30MW尾气发电工程项目1.1.1.2建设单位：内蒙古黑猫炭黑有限责任公司1.1.1.3建设单位法人代表：蔡景章1.1.1.4项目性质：新建1.1.2可行性研究编制的依据和原则1.1.2.1编制依据1.1.2.1.1内蒙古黑猫炭黑股份有限责任公司于2008年1月4日委托抚顺永恒炭黑工程设计有限公司编制年产16万吨炭黑及30MW尾气发电工程项目的可行性研究报告委托书。工程包括3条4万吨硬质新工艺炭黑和1条4万吨软质新工艺炭黑工程，以及2座1.5万KW发电装置。1.1.2.1.2内蒙古黑猫炭黑股份有限责任公司提供的有关基础资料和数据。1.1.2.1.3可行性研究报告编制应执行的国家规范、规定和文件。1.1.2.1.4依据国家对炭黑产业的发展规则，产业政策和技术经济政策。1.1.2.2编制原则1.1.2.2.1利用国内外先进技术，最大限度地对污染严重的包装岗位、成粒岗位、收集岗位采用新技术新工艺，消除环境污染，使其生产技术和装置达到国内先进水平。同时要达到发展新品种、提高产品质量与产量、降低能源消耗、提高经济效益的目的来编写本报告。1.1.2.2.2为了使装置水平达到国内先进水平和力求大幅度地降低工程费用，决定对关键的微机自控系统采用从国外引进的的产品。1.1.2.2.3要认真贯彻工厂布置一体化、生产装置露天化、建（构）筑物轻型化、公用工程社会化的建设方针。1.1.2.2.4适应炭黑生产特点，搞好配套专业设计，特别要加强节能、环保、安全、消防、工业卫生及劳动保护等方面的配套设计，三废治理要做到三同时，充分考虑能源综合利用，确保生产安全。1.1.2.2.5要充分注意到结合该公司的长远规划和生产规模在总平面布置、公用工程设施、储运设施等予以统一考虑。本次设计与炭黑尾气发电同时考虑。1.1.3项目提出背景，投资必要性和经济意义1.1.3.1项目提出背景及公司简介江西黑猫炭黑股份有限公司是景德镇市焦化煤气总厂控股的上市公司，焦化煤气总厂是520户国家重点企业，江西省十强工业企业，景德镇市属企业纳税第一大户。1994年6月在相关多元化发展过程中，炭黑作为该厂资源综合利用的产品得以开发，组建了景德镇市焦化煤气总厂炭黑分厂，此后效益、产量连年翻番，成为总厂的拳头产品之一。2001年7月，以焦化煤气总厂为主发起人，联合其它四家优势企业共同组建了江西黑猫炭黑股份有限公司。江西黑猫现有6条2.0万吨/年炭黑生产线，其中4条硬质炭黑生产线，1条软质炭黑生产线。一条特种炭黑生产线。2002年12月，公司为把黑猫炭黑做大、做强，向资源地发展，在陕西韩城组建韩城黑猫炭黑有限责任公司，由江西黑猫公司控股70％。韩城黑猫现有四条2.0万吨/年炭黑生产线，其中三条硬质炭黑生产线，一条软质炭黑生产线，拥有7500千瓦的炭黑尾气发电机组。2005年5月，为辐射占领东北市场，全面开拓国内市场，公司在辽宁省朝阳市，组建朝阳黑猫伍兴岐炭黑有限责任公司，由江西黑猫公司控股80％。目前拥有二条硬质炭黑生产线,一条6000KW炭黑尾气发电机组.黑猫炭黑自投产之日起，就以高举民族工业旗帜、振兴民族炭黑工业为使命。不断开拓创新，不断滚动发展，企业由小到大，从弱到强。在短短十三年的功夫，年产能从8000吨跃升至26万吨。公司拥有江西黑猫、陕西韩城黑猫、辽宁朝阳黑猫三个炭黑生产基地，l2条炭黑生产线，其中9条硬质炭黑生产线，2条软质炭黑生产线，1条1万吨/年特种为黑生产线.十三年中产能提高了29倍，实际产量提高24