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年产万台工程机械涂装的设计和使用董军,徐洪洲(机械工业第一设计研究院,安徽蚌埠233017):10000/a,,:;;;;;:TQ6396:A:0253-4312(2004)10-0039-040,,,,,,11.1(1)1:1/1ZL508000432000208~10m320005100001000042000(2)2:2//t1ZL50800017208~10m320002310000(3):(4):6000mm2780mm1400mm,2840kg;7310mm2990mm3240mm,17t;10950mm3190mm3060mm,23t1.21.2.1工作制度;1.2.2年时基数251d;1810h;:1930h;3780h1.31.3.1结构件清理涂装线42000,37000,3780h5min:(537000/378060)100%=81%1.3.2整机涂装线10000,1930h;20min,40min(1000020/1930602)100%=86%1.41.4.1设计原则(1):,,,,,,,(2),(3),39:(4),(5),,,,,,1.4.2主要工艺说明(1),,,,,,;GRACO(),:;,,;,(LPG),;;,,,(2),,;,,,;;GRACO(),;,(LPG);,,,;(3),,;,;,,,(4)22.12.1.1清理室体,,224,,2,2.1.2抛丸器,,20CrMnMo,;40Cr,;;2.1.3弹丸循环系统,,;40:,,BE,,,(),4~5m/s,,,16Mn,2.1.4通风除尘系统,()(),,,,,,;,,2.1.5集丸漏斗6,;,6mm40mm15,,2.22.2.1室体,,,,,,,,;,2.2.2照明装置,700Lux,2.2.3送风机组,;,;,,,;,,2.2.4漆雾过滤装置,,2.2.5抽风装置,,,,,,,,2.32.3.1室体,75mmEPS,,2.3.2热风循环,,,,,2.3.3加热系统,,,2.4,,,,,,2.5,41:2.5.1室体75mmEPS,,2.5.2循环系统,,,,,,2.62.6.1室体,75mmEPS,2.6.2送排风机系统,;,,,,2.7,;,,,;,4000kg,2,,2000kg;,2.8,,,2.9,,,,,,,,:,;,;,:,,,,,,,,,34min,1002~3m/min,,sa25,;,,,25~8min,20min,,,12min65;,2~3min6512~15min,603~5min,3~5min,10~15min,10~15min,;8m/min,215~20min,20~25min,,,10~12min60;,2~3min602004-07-28(0552)4953072;1390965585942:Thispaperhasbrieflydescribedthebasiccharacteristicsofcommonlyusedfillers,anddiscussedtheselectionandtechnicalspecificationoffillersincoatingsproduction.Thedevelopmenttrendoffillersincoatingsindustryisanalyzed.KeyWords:filler,emulsioncoatings,functionality,nanomaterial,criticalpigmentvolumeconcentrationNon-YellowingUVCuringPlasticTopFinish/CHENShun-liang,HUANGRui-cun,XUEYong-fuTULIAOGONGYE.-2004,34(10).25~30Thetitlefinishhasbeendevelopedbasedonpropermixtureofoligomerandmonomersandincorporationofnon-yellowingphotoinitiator.Theformulationsaredesignedforvariousplastics.Thenon-yellowing,gloss,hardness,scriberesistancearetested.KeyWords:UVlight,curing,plasticcoatings,non-yellowingresistance,studyInfluenceofReactiveEmulsifiersonEmulsionPolymerizationofMMA/BA/GUOLin-hui,MACheng-yinTULIAOGONGYE.-2004,34(10).30~32ThroughapplicationofdifferentreactiveemulsifiersinemulsionpolymerizationofMMA/BA,thecharacteristicsofthepolymerizationprocess,particlesizeandmorphologyoflatexandperformanceofemulsionarediscussed.Itisfoundthatdifferentreactiveemulsifiersplaydifferentinflu-enceonsoap-freeemulsionpolymerization.KeyWords:soap-freeemulsionpolymerization,reactiveemulsifier,methylmethacrylate(MMA),butylacrylate(BA),performanceApplicationofChemicalFiberWasteResidueinCoatingsIndustry/HOUHui-yu,HOUJie,TUWei-pingTULIAOGONGYE.-2004,34(10).33~35Analkydresinhasbeendevelopedwithchemicalfiberwasteresidueasrawmaterialinreplacingofphthalicanhydrideatthepresenceofanewcatalyst.Ithasshownthatthepropertiesofthealkydresinprimerproducedbyuseofchemicalfiberwasteresidueissimilartotheconventionalalkydresinprimerswithlowercostandgoodeconomicandsocialbenefit.KeyWords:alkydresin,chemicalfiberwasteresidue,primer,property,costPreliminaryDiscussionontheDisparityofFinishingMaterialsforCleanProductionHomeandAbroad/LEHui-mingTULIAOGONGYE.-2004,34(10).36~38Thisarticleasdiscussedtheadvantagesofwaterbornecoatings,powdercoatings,highsolidcoatings,UVcuringcoatingsincleanproductionandtheirdevelopmenttrend.KeyWords:cleanproduction,finishingmaterial,developmenttrend,waterbornecoatingspowdercoatingsDesignandApplicationofFinishingTechnologyfor10,000units/aEngineeringMachinery/DONGJun,XUHong-zhouTULIAOGONGYE.-2004,34(10).39~42Thetechnologydesignoffinishinglinefor10,000units/aengineeringmachinery,structuralfeaturesofequipmentaredescribed.Examplesoffinishinglinesarealsogiven.KeyWords:engineeringmachinery,finishing,structuralfeature,exampleoffinishinglinePreliminaryDiscussiononApplicationFireproofCoatings/QINWen-qing,LIFengTULIAOGONGYE.-2004,34(10).43~46Thispaperhasdescribedtheproblemsthatshouldbeconcernedduringapplicationoffireproofcoatings,thesurfacetreatmentofsubstrates,ap-plicationtechnologyandconditions.Itisindicatedthatthestudyonapplicationtechnologyseemssameimportantasthedesignofformulationoffireproofcoatings.KeyWords:buildings,fireproofcoatings,protection,limitoffireresistance,applicationtechnologyProgressofModificationTechnologyforWaterbornePolyurethane/LIZhi-hua,MENGYue-huiTULIAOGONGYE.-2004,34(10).47~50Themodificationofwaterborneisfocusedoncrosslinking,compoundingandNCOblockingtechnologies.Thisarticlehasdescribedthebasicprinciples,practicalapproaches,andinfluencingfactors,andalsoreviewedthebreakthroughandprogressofmodificationofwaterbornepolyurethane.Theadvantagesandshortcomingsforeachmodificationtechnologyarealsoindicated.Therelationsofmodificationtechnologywithphysicalproperties,mechanicalproperties,waterresistance,solventandchemicalresistanceofwaterbornepolyurethaneintermsofthestructuraldesign.KeyWords:waterbornepolyurethane,modificationtechnology,structuredesign,property,relationsPresentStatusandDevelopmentTrendofWaterproofCoatings/CHENLi-ji,CHENHuan-qinTULIAOGONGYE.-2004,34(10).53~57Thewaterproofcoatingshabeenwidelyusedforroofing,undergroundstructures,kitchenandtoiletandexteriorwalls.Thedefinitio