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QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不适用Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需立即纠正1.1Isthereadedicatedandqualifiedplatingpersonon-site?现场是否配备有资格的电镀专业人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedplatingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingchemicalandplatingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinplatingandsurfacefinishingoracombinationofformalchemistry/chemicalengineeringeducationandplatingexperiencetotalingaminimumof5years.为确保能够随时得到专业指导，必须有专门的，具有相关资格的电镀人员在场。此人必须是全职员工，其职务必须在企业组织机构中有所反映，职责描述中必须包括确认该职位所需资历，包括化学和电镀知识，职业资格应该包括具有电镀和表面处理五年以上工作经验，或化学/化工工程专业教育与电镀工作相加，五年以上工作经验。Satisfactory满意1.2Doestheplaterperformadvancedqualityplanning?是否进行电镀的先期质量策划？Theplatershallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheplater.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theplatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.厂商应有文件化的APQP程序，应对每个零件进行可行性研究和内部批准，组织可以将类似的零件定义为零件族来完成上述的研究与批准活动，在零件批准过程得到顾客批准后，除非顾客批准，否则不准许有过程更改，当对过程更改的说明有要求时，电镀厂应联系顾客并保持过程更改说明的记录MQB背板，APQP文件不齐全大部分缺失，仅少量文件，NotSatisfactory不满意隋小新1.3AreplaterFMEA'suptodateandreflectingcurrentprocessing?FMEA是否是最新状态，并反映了目前的工艺过程？TheplatershallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyplatingprocessparametersasdefinedbytheplater.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allcharacteristics,asdefinedbytheplateranditscustomers,shallbeidentified,defined,andaddressedintheFMEA.厂商应具有文件化的FMEA管理程序并确保FMEA及时更新以反映当前零件的质量状态，应为每个零件或零件族编写FMEA，在任何情况下，FMEA应包括从来料接收到零件发运的所有工序，以及厂商所定义的所有电镀关键过程参数，FMEA在由跨功能小组来开发，由组织或顾客确认的所有特性应在FMEA中得到识别、定义并处理RPN较高无改善措施NotSatisfactory不满意张健李小刚TheplatershallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyplatingprocessparametersasdefinedbytheplater.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEAs.Allspecialcharacteristics,asdefinedbytheplateranditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.SamplesizesandFrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables.张健李小刚ArefinishprocessControlPlansuptodateandreflectingcurrentprocessing?控制计划是否是最新状态，并反映了目前的工艺过程？1.4实际与控制计划不符CQI-11内部审核检查表内审时间：NotSatisfactory不满意Assessment评估Section1-ManagementResponsibilityandQualityPlanningQuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A不适用Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需立即纠正厂商应具有文件化的控制计划管理程序并确保控制计划及时更新以反应当前的控制，应为每个零件或零件族编写控制计划，或者控制计划可以针对某种特定的过程，为每个过程来编写控制计划。在任何情况下，控制计划应包括从来料接受到零件发运的所有工序、所使用的设备以及厂商所定义的所有电镀关键过程参数。控制计划应由包括生产操作者在内的跨功能小姐来开发，并使之与相关联的文件，如作业指导书、工艺流程卡、FMEA保持一致性。所有由厂商或顾客确定的重要、关键特性在控制计划中应进行识别、定义并加以解决，用以评估过程和产品特性时的样本数量和抽样频次应与过程表中的最低要求保证一致Toensureallcustomerrequirementsarebothunderstoodandsatisfied,theplatershallhaveallrelatedplatingandcustomerreferencedstandardsandspecificationsavailableforuseandamethodtoensurethattheyarecurrent.Suchstandardsandspecificationsinclude,butarenotlimitedto,thoserelevantdocumentspublishedbySAE,AIAG,ASTM,GeneralMotors,Ford,andChrysler.Theplatershallhaveaprocesstoensurethetimelyreview,distribution,andimplementationofallcustomerandindustryengineeringstandardsandspecificationsandchangesbasedoncustomer-requiredschedule.Thisprocessshallbeexecutedassoonaspossibleandshallnotexceedtwoweeks.Theplatershalldocumentthisprocessofreviewandimplementation,anditshalladdresshowcustomerandindustrydocumentsareobtained,howtheyaremaintainedwithintheplatingorganization,howthecurrentstatusisestablished,andhowtherelevantinformationiscascadedtotheshopfloorwithinthetwo-weekperiod.Theplatershallidentifywhoisresponsibleforperformingthesetasks.为确保所有的客户要求都能被理解并满足，厂商应备有所有电镀相关的以及客户引用的规范，并应有办法保证这些规范是最新的，这些标准和规范包括但不限于由SAE、AIAG、ASTM、通用，福特和克莱斯勒等发布的工程标准和规范进行及时评审、分发和实施的过程。这一过程应尽可能快的执行并不应超过两周，厂商应将规范的评审和实施的过程文件化，并应说明如何得到顾客和行业的文件并如何在组织内被维护、如何建立最新状态、如何将相关的信息在两周内传递到生产现场。厂商还应确定谁负责完成这些工作。1.6Isthereawrittenprocessspecificationforallactiveprocesses?对所有