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1实验一中等复杂零件的数控编程与加工1.实验过程简述。（1）毛坯装夹（2）机床开机（3）写入程序（4）确立坐标（5）对刀（6）开始自动加工（7）加工完成，取下加工件（8）关机2.二维零件工作图。23.加工刀具卡片表1V-60A立式加工中心数控加工刀具卡片序号加工工具刀具号刀具类型主轴转速S(rpm)进给速度F(mm/min)刀具补偿号及补偿值长度(mm)半径（mm）1Ф63面铣刀1面铣刀606242.4H1D12Ф16立铣刀2平底刀2387954.8H2D23Ф12键槽铣刀3键槽铣刀31831273.2H3D34Ф5中心钻4中心钻114557.255Ф20钻头5钻头1145274.86Ф38镗刀6镗刀603120.67Ф8.5钻头7钻头1348161.768Ф10丝锥8左牙刀2291125004.编制数控加工工艺卡片班级机械1107产品名称或代号零件名称零件图号工序号程序编号夹具名称实验装备实验地点工步号工步内容(mm)刀具号刀具规格(mm)主轴转速(rpm)进给速度(mm/min)背吃刀量(mm)备注31粗、精铣上表面1Ф63606242.422粗、精铣台阶面1Ф63606242.453粗、精铣外轮廓2Ф162387954.8154粗、精铣挖槽剩余部分2Ф162387954.845粗、精铣键槽3Ф1231831273.26钻Ф20孔5Ф201145247.87扩孔到Ф372Ф1617905378镗孔到Ф386Ф38603120.69钻中心孔4Ф5114557.2510啄Ф8.5孔7Ф8.51348161.7611攻M10螺纹8Ф102291125005.加工仿真过程（毛坯：165mm×123mm×40mm)（1）粗、精铣上表面（2）粗、精铣台阶面4（3）粗、精铣外轮廓（4）粗、精铣挖槽剩余部分（5）粗、精铣键槽5（6）钻Ф20孔（7）扩孔到Ф37（8）镗孔到Ф386（9）钻中心孔（10）啄Ф8.5孔（11）攻M10螺纹76.加工程序%O0000(SHIYAN1)(DATE=DD-MM-YY-24-12-14TIME=HH:MM-13:34)(MCXFILE-C:\USERS\ACER\DESKTOP\材料\CAM实验\SHIYAN\SHIYAN1.MCX-5)(NCFILE-C:\USERS\ACER\DESKTOP\材料\CAM实验\SHIYAN\SHIYAN1.NC)(MATERIAL-ALUMINUMMM-2024)(T1||H1)(T2||H2|D2|WEARCOMP|TOOLDIA.-16.)(T9||H9)(T5|20.25DRILL|H5)(T6||H6)(T4|5.0CENTERDRILL|H4)(T7|8.5DRILL|H7)(T8||H8)N100G21N102G0G17G40G49G80G90N104T1M6N106G0G90G54X-149.3Y58.998A0.S0M5N108G43H1Z50.N110Z12.N112G1Z.469F0.N114X117.8N116Y19.666N118X-117.8N120Y-19.666N122X117.8N124Y-58.998N126X-149.3N128G0Z25.469N130Y58.998N132Z10.469N134G1Z-.031N136X117.8N138Y19.666N140X-117.8N142Y-19.666N144X117.8N146Y-58.998N148X-149.3N150G0Z50.N152X-46.Y-150.359Z25.N154Z10.N156G1Z-3.998N158X17.N160G3X80.Y-87.359I0.J63.N162G1Y84.004N164X40.N166Y-81.946N168X0.N170Y98.52N172G3X-63.Y161.52I-63.J0.N174G1X-126.N176G0Z21.003N178X-46.Y-150.359N180Z6.003N182G1Z-4.997N184X17.N186G3X80.Y-87.359I0.J63.N188G1Y84.004N190X40.N192Y-81.946N194X0.N196Y98.52N198G3X-63.Y161.52I-63.J0.N200G1X-126.N202G0Z25.N204M5N206G91G28Z0.N208A0.N210M01N212T2M6N214G0G90G54X-16.Y99.5A0.S0M5N216G43H2Z50.N218Z3.N220G1Z-10.F0.N222G41D2Y83.5N224G3X0.Y67.5I16.J0.N226G1X80.N228G2X88.5Y59.I0.J-8.5N230G1Y-59.N232G2X80.Y-67.5I-8.5J0.N234G1X-80.N236G2X-88.5Y-59.I0.J8.5N238G1Y59.N240G2X-80.Y67.5I8.5J0.N242G1X0.N244G3X16.Y83.5I0.J16.N246G1G40Y99.5N248G0Z15.N250X-16.Y99.N252Z3.N254G1Z-10.N256G41D2Y83.N258G3X0.Y67.I16.J0.N260G1X80.N262G2X88.Y59.I0.J-8.N264G1Y-59.N266G2X80.Y-67.I-8.J0.N268G1X-80.N270G2X-88.Y-59.I0.J8.N272G1Y59.N274G2X-80.Y67.I8.J0.N276G1X0.N278G3X16.Y83.I0.J16.N280G1G40Y99.N282G0Z15.N284X-16.Y99.5N286Z-7.N288G1Z-20.N290G41D2Y83.5N292G3X0.Y67.5I16.J0.N294G1X80.N296G2X88.5Y59.I0.J-8.5N298G1Y-59.N300G2X80.Y-67.5I-8.5J0.N302G1X-80.N304G2X-88.5Y-59.I0.J8.5N306G1Y59.N308G2X-80.Y67.5I8.5J0.N310G1X0.N312G3X16.Y83.5I0.J16.N314G1G40Y99.58N316G0Z5.N318X-16.Y99.N320Z-7.N322G1Z-20.N324G41D2Y83.N326G3X0.Y67.I16.J0.N328G1X80.N330G2X88.Y59.I0.J-8.N332G1Y-59.N334G2X80.Y-67.I-8.J0.N336G1X-80.N338G2X-88.Y-59.I0.J8.N340G1Y59.N342G2X-80.Y67.I8.J0.N344G1X0.N346G3X16.Y83.I0.J16.N348G1G40Y99.N350G0Z5.N352X-16.Y99.5N354Z-17.N356G1Z-30.N358G41D2Y83.5N360G3X0.Y67.5I16.J0.N362G1X80.N364G2X88.5Y59.I0.J-8.5N366G1Y-59.N368G2X80.Y-67.5I-8.5J0.N370G1X-80.N372G2X-88.5Y-59.I0.J8.5N374G1Y59.N376G2X-80.Y67.5I8.5J0.N378G1X0.N380G3X16.Y83.5I0.J16.N382G1G40Y99.5N384G0Z-5.N386X-16.Y99.N388Z-17.N390G1Z-30.N392G41D2Y83.N394G3X0.Y67.I16.J0.N396G1X80.N398G2X88.Y59.I0.J-8.N400G1Y-59.N402G2X80.Y-67.I-8.J0.N404G1X-80.N406G2X-88.Y-59.I0.J8.N408G1Y59.N410G2X-80.Y67.I8.J0.N412G1X0.N414G3X16.Y83.I0.J16.N416G1G40Y99.N418G0Z-5.N420X-16.Y99.5N422Z-27.N424G1Z-40.N426G41D2Y83.5N428G3X0.Y67.5I16.J0.N430G1X80.N432G2X88.5Y59.I0.J-8.5N434G1Y-59.N436G2X80.Y-67.5I-8.5J0.N438G1X-80.N440G2X-88.5Y-59.I0.J8.5N442G1Y59.N444G2X-80.Y67.5I8.5J0.N446G1X0.N448G3X16.Y83.5I0.J16.N450G1G40Y99.5N452G0Z-15.N454X-16.Y99.N456Z-27.N458G1Z-40.N460G41D2Y83.N462G3X0.Y67.I16.J0.N464G1X80.N466G2X88.Y59.I0.J-8.N468G1Y-59.N470G2X80.Y-67.I-8.J0.N472G1X-80.N474G2X-88.Y-59.I0.J8.N476G1Y59.N478G2X-80.Y67.I8.J0.N480G1X0.N482G3X16.Y83.I0.J16.N484G1G40Y99.N486G0Z50.N488X84.5Y54.571N490Z3.N492G1Z-4.829N494Y54.57N496Y54.571N498G3X76.83Y63.5I-19.915J-9.348N500G1X80.03N502G0Z20.171N504X84.5Y54.571N506Z-1.829N508G1Z-9.658N510Y54.57N512Y54.571N514G3X76.83Y63.5I-19.915J-9.348N516G1X80.03N518G0Z15.342N520X84.5Y54.571N522Z-6.658N524G1Z-14.487N526Y54.57N528Y54.571N530G3X76.83Y63.5I-19.915J-9.348N532G1X80.03N534G0Z10.513N536X84.5Y54.571N538Z-11.487N540G1Z-14.987N542Y54.57N544Y54.571N546G3X76.83Y63.5I-19.915J-9.348N548G1X80.03N550G0Z10.013N552X-64.894Y-62.498N554Z3.N556G1Z1.N558X-80.118Z.202N560X-64.118Z-.636N562X-80.118Z-1.475N564X-64.118Z-2.313N566X-80.118Z-3.152N568X-64.118Z-3.99N570X-80.118Z-4.829N572X-80.03Y-63.5N574X51.724N576X36.108Y-56.218N578G2X31.454Y-51.954I4.437J9.516