轴承座加工工艺及夹具设计

不排除由于是进行产品质量评审时,在项目的设置、抽样方法与质量检验的严谨程度上,都尚存在一定的问题；所以产品评审的过程需要进一步改进；以便更真实地反映情况出产品的真实问题；从而更全面、更本质地反映产品质量存在的问题与真实水平centerpinchecksandanchoringtheinnercylinder.AccordingtoWhilecouplingalignmentshouldkeepoiloutofcavityandlocatetherotoraxisneckraisedarewithintheprescribedlimits,thereshouldbenogaps,Horn,HornandHorn0.05mmfeelergaugesfitinto.Centercoupling,condenserwaterfillingandwater-filledaccordingtofactoryrequirement.ForcouplingthreesupportedrotorCenter,themouthunderthecouplingbetweenthevalueshouldbeasstipulatedinthemanufacturer,usually0.15~0.25mm.Inthecaseofcouplingconnection,ifpossible,liftingonlyonebearingendofthesupportbearingoftherotor,removethebearing,fittedwithspecialtilesandspecialliftingtools,discrotors,checkthejournalfluttertile,shouldgenerallybelessthan0.10MM.Whenthecouplingsandrotorcomeswhenthereisaconflict,thecouplingCentreshallprevail.6.4.5.2.2shaftlookingfor:...6.4.5.3.Provisionalboltconfirmedthepositioningoftherotorsize,aswellasthecouplingbetweentheadjustmentshimthicknessaccuracy,drawingstomeetthetechnicalrequirements.Plane,cylindricalandcleanthecouplingboltholesshouldbecleanandwithoutburrs,scrapironandgrease-free,relativepositionofthecouplingaccordingtothedrawingrequirementsare.Couplingtopscrews,rounddistanceapart,indicatorstomonitormovementoftheaircraft,itsvalueisallowedtopassthevalueaxismoving,mountedadjustmentpads,notepadsinstallationdirectionguidepincouplingwithprocessendclosed.Thebackwheelsslowlytightened,when2mmorso,withstandardwhitebarswheretwobackwheelboltholemeasurementaboveandbelow,confirmtwobackwheelboltholeconcentricity.Then,thesymmetricalhorizontalmounttwotemporaryboltstightened,attentiontomonitordialindicator,theninstallthesymmetricaltemporarybolts,thistimesitesslowlymovingrotor,inthemeasuredcircumferenceof8equalpartsbackwheelrimrock,eachmeasuringrelativechangesinvalueshouldbelessthan0.02mm.6.4.5.4couplingreamedandpairedboltreamingdiereamer,adjustablereamers,boringmill,inseveralways.6.4.5.4.1Generalrequirementsbeforereamingorboring,题目：轴承座加工工艺及夹具设计班级：工程机械1102班学号：学生姓名：完成日期：2013.12.21目录序言………………………………………………………………………..…5一、零件加工工艺设计……………………………………………..…61、零件的工艺性审查……………………………………………….…..6不排除由于是进行产品质量评审时,在项目的设置、抽样方法与质量检验的严谨程度上,都尚存在一定的问题；所以产品评审的过程需要进一步改进；以便更真实地反映情况出产品的真实问题；从而更全面、更本质地反映产品质量存在的问题与真实水平centerpinchecksandanchoringtheinnercylinder.AccordingtoWhilecouplingalignmentshouldkeepoiloutofcavityandlocatetherotoraxisneckraisedarewithintheprescribedlimits,thereshouldbenogaps,Horn,HornandHorn0.05mmfeelergaugesfitinto.Centercoupling,condenserwaterfillingandwater-filledaccordingtofactoryrequirement.ForcouplingthreesupportedrotorCenter,themouthunderthecouplingbetweenthevalueshouldbeasstipulatedinthemanufacturer,usually0.15~0.25mm.Inthecaseofcouplingconnection,ifpossible,liftingonlyonebearingendofthesupportbearingoftherotor,removethebearing,fittedwithspecialtilesandspecialliftingtools,discrotors,checkthejournalfluttertile,shouldgenerallybelessthan0.10MM.Whenthecouplingsandrotorcomeswhenthereisaconflict,thecouplingCentreshallprevail.6.4.5.2.2shaftlookingfor:...6.4.5.3.Provisionalboltconfirmedthepositioningoftherotorsize,aswellasthecouplingbetweentheadjustmentshimthicknessaccuracy,drawingstomeetthetechnicalrequirements.Plane,cylindricalandcleanthecouplingboltholesshouldbecleanandwithoutburrs,scrapironandgrease-free,relativepositionofthecouplingaccordingtothedrawingrequirementsare.Couplingtopscrews,rounddistanceapart,indicatorstomonitormovementoftheaircraft,itsvalueisallowedtopassthevalueaxismoving,mountedadjustmentpads,notepadsinstallationdirectionguidepincouplingwithprocessendclosed.Thebackwheelsslowlytightened,when2mmorso,withstandardwhitebarswheretwobackwheelboltholemeasurementaboveandbelow,confirmtwobackwheelboltholeconcentricity.Then,thesymmetricalhorizontalmounttwotemporaryboltstightened,attentiontomonitordialindicator,theninstallthesymmetricaltemporarybolts,thistimesitesslowlymovingrotor,inthemeasuredcircumferenceof8equalpartsbackwheelrimrock,eachmeasuringrelativechangesinvalueshouldbelessthan0.02mm.6.4.5.4couplingreamedandpairedboltreamingdiereamer,adjustablereamers,boringmill,inseveralways.6.4.5.4.1Generalrequirementsbeforereamingorboring,2、基准选择原则…………………………………………………….…..73、定位基准选择………………………………………………………...74、拟定机械加工工艺路线……………………………………………...85、确定机械加工余量，工序尺寸以及公差…………………………...86、选择机床设备及工艺设备…………………………………………....97、确定切削用量…………………………………………………………9二、夹具设计……………………………………………………………….121、问题提出……………………………………………………………….122、家具设计………………………………………...……………………..13三、小节……………………………………………………………………....15四、参考文献………………………………………………………………..17一、零件加工工艺设计（1）零件的工艺性审查：1）零件的结构特点轴承座如附图1所示。该零件是起支撑轴的作用。零件的主要工作表面为不排除由于是进行产品质量评审时,在项目的设置、抽样方法与质量检验的严谨程度上,都尚存在一定的问题；所以产品评审的过程需要进一步改进；以便更真实地反映情况出产品的真实问题；从而更全面、更本质地反映产品质量存在的问题与真实水平centerpinchecksandanchoringtheinnercylinder.AccordingtoWhilecouplingalignmentshouldkeepoiloutofcavityandlocatetherotoraxisneckraisedarewithintheprescribedlimits,thereshouldbenogaps,Horn,HornandHorn0.05mmfeelergaugesfitinto.Centercoupling,condenserwaterfillingandwater-filledaccordingtofactoryrequirement.Forcouplingthreesuppor