Procedure:HS260-IntlRRDONNELLEYInsertPlantNameVersion:2.0Page1of19ProcedureforLockout/TagoutDate:December2007RevisionNotesDateVersionRevisionAuthor(s)RevisionNotes11/25/072.0EdgarSantiagoInternationalversionTableofContents1.0PurposeandScope目的/范围2.0ProgramRequirements程序要求2.1LOTOApplicability适用范围2.2ProgramImplementation程序执行2.3TrainingAuthorizedEmployees认证员工培训2.4EnergyControlProcedures动力开关控制2.5EquipmentIdentificationandLabeling设备检查和标示2.6IsolatingDevicesandTags2.7ShiftorPersonnelChanges人员变动2.8ContractorRequirements客户要求3.0Training培训4.0Recordkeeping/Documentation文件档案管理5.0References参考文件6.0Definitions定义7.0Attachments附件Procedure:HS260-IntlRRDONNELLEYInsertPlantNameVersion:2.0Page2of19ProcedureforLockout/TagoutDate:December20071.0PurposeandScope目的和范围1.1Establishrequirementsforisolationofhazardousenergy(LOTO).1.2TheLockoutandTagoutProgramappliestoallRRDonnelleyfacilitiesandcontractors.1.1确保能量隔离装置的上锁和挂牌的基本要求1.2上锁和挂牌程序适用于所有的当纳利员工和承建商。2.0ProgramRequirements程序要求2.1LOTOApplicability上锁挂牌的适用性TaskIDActionItem/DescriptionReferenceHS260-2.1EnsureLOTOactivitiesareperformedasestablishedinAttachment1(Flowchart)确定上锁挂牌程序依照附件1实施(流程图)CompanyRequirement2.2ProgramImplementation程序执行TaskIDActionItem/DescriptionReferenceHS260-2.2Forneworrelocatedequipment,LOTOprogramappliesimmediatelyuponequipmentinstallation.Forexistingequipment,usescheduleasdescribedinthissection.对于新的和重新放置的设备,设备安装时需要考虑上锁挂牌程序优先实施。对于现有设备列出计划表,根据程序要求逐一改进CompanyRequirement2.2.1Forexistingequipment,implementationoftasks2.4–2.6shouldfollowtheitineraryasstatedbelow(usingnumberofexistingproductionlines):现有设备进行2.4-2.6作业时需要执行以下要求(现有生产线)2.2.1.1Facilitieswithlessthan20productionlines:implementwithin2years.2.2.1.2Facilitieswithmorethan20productionlines:implementwithin3years.20条生产线以内:2年完成20条生产线以上:3年完成2.3AuthorizedEmployees责任员工TaskIDActionItem/Description行动条款ReferenceHS260-2.3EnsurethatonlyAuthorizedpersonnelexecuteLOTOtasksandlisttheirnamesinAttachment2.确保只有认证的员工有资格进行上锁挂牌,且记录在附件2CompanyRequirement2.3.1OnlyAuthorizedemployeesmayconductLOTO只有经授权的员工可以LOTOProcedure:HS260-IntlRRDONNELLEYInsertPlantNameVersion:2.0Page3of19ProcedureforLockout/TagoutDate:December20072.3.2EmployeesworkingonequipmentthatisunderLOTOmustattachtheirpersonallocksortags,accordingtotheEnergyControlProcedure.2.3.3AffectedemployeesmaynotbenearhazardousareasthatareunderLOTO.每个在上锁挂牌下进行作业的员工必须拥有自己的锁具、标识控制动力源受影响员工(普通员工)必须远离上锁挂牌的危险区域Procedure:HS260-IntlRRDONNELLEYInsertPlantNameVersion:2.0Page4of19ProcedureforLockout/TagoutDate:December20072.4EnergyControlProceduresandRequirements能源控制程序和要求TaskIDActionItem/DescriptionReferenceHS260-2.4DevelopEnergyControlProcedures(ECP)forallequipmentrequiringLOTOactivityasshowninAttachment3,andmaintainalistofallECPs.依照附件3为所有设备制定能源控制程序CompanyRequirement2.4.1EnsureECPsareupdatedwhenthereisachangeinequipmentorprocess,andcommunicatechangestoapplicableemployees.当设备或程序有改变时,需确保能源控制程序扩时更新,并跟需要的员工进行了沟通2.5EquipmentIdentification&Labeling设备鉴定和标识TaskIDActionItem/DescriptionReferenceHS260-2.5Ensureequipment,energysourcesandenergycontrolproceduresareuniquelylabeledasshowninAttachment4orequivalent.保证设备、能源及能源控制程序使用附件4标签出来CompanyRequirement2.6IsolatingDevices&TagsTaskIDActionItem/DescriptionReferenceHS260-2.6ProvideEnergyIsolationdevices(locksortags)toAuthorizedemployeesthatmeettherequirementsofAttachment5.依照附件4预备能源隔离装置,依照附件5要求进行CompanyRequirement2.6.1Usealockwhenequipmentallowsit(e.g.,switchhasperforationtoacceptalock).当设备允许时使用锁具2.6.2TagoutdevicesaretobeappliedintheareawhereaLockoutDevicewouldbeappliedandshouldprovideanequivalentlevelofprotection锁具装置必须装置合适的能达到效果的2.6.3Whenusingtagout,additionalsafetymeasuresshouldbeused,wherefeasible:2.6.3.1.1Removalofanisolatingcircuitelement.2.6.3.1.2Blockingacontrollingswitchfrominadvertentactivation.2.6.3.1.3Openinganextradisconnectingdevice(e.g.,aswitchinseries)2.6.3.1.4Removalofavalvehandle在使用挂牌时附加安全要求2.6.3.1.1清除隔离电路元件。2.6.3.1.2锁定开关2.6.3.1.3开放额外截断装置(例如,一个开关)2.6.3.1.4清除控制阀门2.6.4EnsureLOTOhardwarerequiredbyECPsisavailabletoemployeesconductingLOTO,asshowninAttachment6.Procedure:HS260-IntlRRDONNELLEYInsertPlantNameVersion:2.0Page5of19ProcedureforLockout/TagoutDate:December2007确保能源控制程序中所需要的硬件设备可用到,依照附件62.7ShiftorPersonnelChangesTaskIDActionItem/DescriptionReferenceHS260-2.7Ensureproceduresareimplementedforchangesinpersonnel(shiftchanges,etc.).确保人员变动时程序同样被执行CompanyRequirement2.7.1Thearrivingemployeeappliesisolatingdeviceinthesamelocationasthedepartingemployee.Thedepartingemployeethenremoveshisisolatingdevice.2.7.2Asverification,thearrivingemployeewillperformthenecessarystepsoftheECPtoensurethatallhazardousenergyhasbeenisolated.下班的员工撤除自己的绝缘装置的同时,换岗员工挂上自己的能源装置作为查验,换岗员工需采取必要的步骤以确保所有的能源被隔离2.8ContractorRequirementsTaskIDActionItem/DescriptionReferenceHS260-2.8EnsurethatcontractorsfollowLOTOprogramandprocedures确保供应商依照上锁挂牌程序操作CompanyRequirement2.8.1ContractorsshallbepermittedtoperformLOTOonlyiftheyhavetheirownLOTOprogramandtheiremployeesareappropriatelytrained.2.8.2RRDonnelleywillnotdevelopLOTOproceduresforequipmentthatisoperated,serviced,ormaintainedbycontractors,onlyC