伸臂式焊接变位机设计

1目录题目·············································································1摘要···············································································11引言····································································11.1开发焊接变位机的意义和目的··································································11.2焊接变位机目前的发展状况········································································11.2.1国内焊接变位机的产品简介···········································································11.2.2国外焊接变位机的产品简介··········································································11.3本次设计的意义和工作内容·········································································22伸臂式焊接变位机总体方案设计···································································22.1设计要求·································································································22.2总体方案的确定·························································································23伸臂式焊接变位机的设计··················································································33.1伸臂旋转减速器的设计···················································································33.1.1伸臂旋转减速器的传动方案简图······································································33.1.2选择电动机·····················································································33..1..3确定传动比···············································································43.1.4计算传动装置的运动和动力参数·····················································53.1.5V带轮的设计计算·············································································63.1.6高速级蜗轮蜗杆设计·············································································93.1.7低速级蜗轮蜗杆设计···········································································113.1.8轴的校核·······················································································123.1.9轴承寿命的计算·························································································153.1.10较核轴上的键的强度··················································································163.2工作台回转机构的设计·················································173.2.1总体传动方案简图·············································································173.2.2选择电机·································································································173.2.3确定传动比2·····························································································183.2.4计算传动装置的运动和动力参数···········································183.2.5V带轮的设计计算······································································193.2.6高速级蜗轮蜗杆设计·········································································223.2.7低速级蜗轮蜗杆设计········································································243.2.8轴的校核····························································································263.2.9轴承寿命的计算·······················································································293.2.10校核轴上的键的强度······················································294结论······························································································30致谢··········································································································31参考文献·····································································································313伸臂式焊接变位机设计学生专业：机械设计制造及其自动化指导教师：摘要：焊接变位机运动系统的设计是焊接变位机方案设计的核心内容，而焊接变位机运动自由度的确定是其前提条件。焊接变位机的关键是对变位机进行最佳位置焊接所需要的运动自由度的设计，如平动或转动的设计。伸臂式焊接变位机是将工件回转，翻转，以便使工件上的焊缝置于水平和船形位置的机械装置。伸臂式焊接变位机是应用最广泛的一种焊接变位机，载重量一般不超过1吨。伸臂式焊接变位机的主体部分是翻转机构、回转机构、底座。本设计主要是设计翻转机构的减速装置、回转机构的减速装置、。以及个部分和零件的个参数的选择。伸臂式焊接变位机焊接变位机有利于实现最佳位置的焊接过程。提高工作效率、降低疲劳强度并达到良好的焊缝成型。关键词：伸臂式焊接变位机；翻转机构；回转机构4StyledesignofweldingpositionerName：hanqiudiMajor：MachineryAutomationTutor：xiezhedongAbstract:Abstractis…Theweldingdislodgementmachinekinematicschemedesignisthecorecontentoftheweldsdislodgementmachineplandesign.Buttheweldsdislodgementmachinemovementdegreeoffreedomistheprerequisitesituation.Thekeyofweldingdislodgementmachineisthedesignofmovementdegreeinthebestpositionwelding,suchasplateorrotationdesign.Stretchingarm-theweldingdislodgementmachineisrotatingandturningoverthespecimens,inordertosettheweldedjointtothehorizontalandthehullshapepositionmechanism.Stretchingarm-weldingdislodgementmachineisonekindofthemostappliedwidespreadweldingdislodgementmachine,theload-carryingcapacitygenerallydoesnotsurpassoneton.thestretchingarm-weldingdislodgementmachinemainbodypartisturningovertheorganization,rotationorganization,foundation.Thisdesignismainlythedesignofthedeceleratingdeviceintheturningoverorganizationandrotatingorganization,aswellaspartandcomponentsparameterchoice.Stretchingarm-weldingdislodgementmachineisadvantageoustotherealizationthebestpositionweldingprocess,improvestheworkingefficiency,reducesthefatiguestrengthandachievesthegoodweldedjointshape.Keywords:stretchingarm-weldingdislodgementmachine;turningoverorganization;rotationorganization1引言1.1开发焊接变位机的意义和目的