DOCUMENTATIONMachineTypeInOxSideSerialNumber090129/11424Yearofmanufacture2009RevisionaOriginalinstructionmanualTel.+4977239313-0Fax+4977239313-50info@rena.com–78148Gütenbach090129/11454TableofcontentsTableofcontents©2009RENAGmbHTableofcontents–page1of32009-12-02sysRevisionstatus:a/12/20091.General1.1Introduction/copyright1.2RightsofuseforRENASoftware1.3Symbolexplanation2.Technicaldata2.1Manufacturerandsupplier2.2Machinetypeandnumbers2.3Wafersandrollertransport2.4Measurementandtotalweight2.5Availability,throughput,noiselevel2.6Assemblyoverview3.Safety3.1Generalsafetyinformation3.2Legalbasis3.3Organisationalmeasuresoftheoperator3.4Qualificationofpersonnel3.5Noteofsafety3.6Referencesofspecialrisks3.7Safetyrelevantcomponents3.8Safetydatasheets4.Descriptionofthemachine4.1Intendeduse4.2Descriptionofthemachine4.3Functionaldescription5.Packing,storage,transport5.1General5.2Packing5.3Storageoftherollers5.4Transport090129/11454TableofcontentsTableofcontents©2009RENAGmbHTableofcontents–page2of32009-12-02sysRevisionstatus:a/12/20096.Assembly6.1Prerequisitesattheinstallationsite6.2Powersupply6.3Supplyanddisposalconnections7.Commissioning7.1Initialcommissioning7.2Repeatcommissioning7.3Measurestobetakenpriortostart-up7.4Shut-downformaintenanceandinspection8.Operation8.1Generalinstructions8.2Functionunits8.3Adjustmentinstructions8.4Listofhazards8.5Processdocumentation9.Maintenance9.1Generalinstructions9.2Cleaning9.3Preventivemaintenance9.4Returnofparts10.Software10.1Signallight10.2Operationmodesofthemachine10.3Operationalstatus(Statusdisplayofthemodules)10.4Modulestatus10.5Operationalsafety10.6Usermanagement10.7Operationofthemachine10.8Visualisationofthebasicsoftwarestructure10.9OperationintheVariousOM10.10Diagnosis10.11Parametermanagement090129/11454TableofcontentsTableofcontents©2009RENAGmbHTableofcontents–page3of32009-12-02sysRevisionstatus:a/12/200910.12PC10.13Trendcontrol,temperature11.Sparepartslist12.Certificates13.Functionaldiagrams13.1MSRlist13.2Functionalschematics13.3Pneumaticschematics13.4P+IDschematics13.5Exhaustairschematics14.Electricalplans14.1Circuitdiagram14.2Terminaldiagram14.3Electricalpartslist14.4Testreport15.Documentationofthesuppliers16.Drawings16.1Assemblydrawings16.2Rollertransport090129/11454GeneralOverview©2009RENAGmbHOverviewChapter12009-12-02sysRevisionstatus:a/12/20091.General___________________________________________11.1Introduction/copyright______________________________11.2RightsofuseforRENASoftware____________________31.3Symbolexplanation________________________________4090129/11454General1.1Introduction/copyright©2009RENAGmbHChapter1–page1of52009-12-02sysRevisionstatus:a/12/20091.General1.1Introduction/copyrightThemachinemayonlybeusedfortheapplicationsplannedinthecurrentlyvalidtechnicalspecificationandmachinedocumentationandonlyinconnectionwithauthorizeddevice,componentsandsparepartsrecommendedbyRENA.Theoperator’smanualcontainsimportantreferencesforoperationofthemachine,whichismoresecure,properandeconomical.Followingtheinstructionsofthemanualwilldecreasethedangerandincreasethereliabilityandlifeofthemachine.Theoperator’smanualiscomplementedwithAccidentPreventionandEnvironmentalControlstatements,inaccordancewithexistingnationalrules.Theoperatinginstructionmustbeconstantlyavailableatthelocationofthemachine.Theoperator’smanualhastobereadandhastobeappliedbyeverypersonwhoisresponsibleforthemachine,e.g.:•Service,includingequipping,troubleclearanceintheworkflow,eliminationofproductionwaste,care,disposalofoperatingandsupplymaterials.•Maintenance(maintenance,inspection,repair).•Transport.Theperfectandsecureoperationofthemachinepresupposespropertransport,installationandassembly,aswellascarefulserviceandmaintenancebyqualifiedandtrainedpersonnel.Inadditiontotheoperator’smanualandthevalid,obligatoryregulationsintheusercountryandattheinstallationplaceforaccidentprevention,therecognizedtechnicalrulesforsafetyandproperworkaretobefollowed.Wereservetherighttomakecontent-relatedchangesofthisoperator’smanualwithoutannouncement.Wearenotliablefordamagesthataretheresultofminor,typographicalerrorsinthismanual.090129/11454General1.1Introduction/copyright©2009RENAGmbHChapter1–page2of52009-12-02sysRevisionstatus:a/12/2009LegallybindingDINISO16016:Thereproduction,distributionandutilizationofthisdocumentaswellasthecommunicationsofitscontentstootherswithoutexpressauthorizationareprohibited.Offenderswillbeheldliableforthepaymentofdamages.Allrightsreservedintheeventofthegrantofapatent,utilitymodelordesign.©2009RENAGmbHAllrightsreserved.090129/11454General1.2RightsofuseforRENASoftware©2009RENAGmbHChapter1–page3of52009-12-02sysRevisionstatus:a/12/20091.2RightsofuseforRENASoftwareThecustomeracquiresthenotexclusiverightsofuseforRENAmadecustomsoftwareunchangedandwiththecharacteristicsascontractedonthespecifiedmachines.Unlessotherwiseagreed,RENAonlysuppliesmachine-readablecodesofthecustomsoftware.Inthecasethedeliveryofthesourcecodeispartofthecontract,itisnotallowedtoaccessthesourcecodetoathirdpa