组装标准人力工时

前保后保前保后保前保后保8.00.019.00.019.00.0班长011010小计011010On-line组装人员0.04.05.06.06.05.0(B)小计0.04.05.06.06.05.0保险杠备料0.01.00.50.50.50,5小件备料0.01.01.0BEAM预装2.02.0小计0.01.03.50.53.50.0发货12班长2小计14生产主管1设备工程师3精益生产协调员1总班长1生产班长2经理3小计11直接人力总数58GC2物料组(C)发货组(E)5.012.02总计92直接人力Off-line(A)间接人力总数34BMPT2016Mar组装StandardManpower机台RCLFC开班数23412.0班别总人数（直接+间接）/shift总人数（直接=A+B）/shift直接人力总数58总计92分摊系数57.8%IssueDate:2016/3/25间接人力其他(F)间接人力总数123456前保搬运至A面工装1198121112安装上格栅，雾灯盖板，下装饰板及下装饰条454442424647前保保搬运至流水线787976贴标签及扫条码1113101215113安装吸能块，及前格栅下部13835373939384安装左侧雾灯，固定下装饰板及上格栅13840393740405安装右侧雾灯，固定下装饰板及上格栅14037424037376安装左右侧大灯支架1393840384037雾灯检测131515151217搬运至作业平台877867外观检测及贴保护膜181618151618排序放入器具1714151415158.0工作单元描述人员11人员作业饱和度：合计作业人数(个):生产节拍（秒）：60.08作业单元（步骤）读值（S）标准产出数量(根)：1112作业站名称：GC前保组装线产品名称:GC前保总成65.8%720.0平衡率85.6%7宽放标准78910％时间151415131211%13.34242404543.511%48.389767.411%8.21213141212.311%13.73638403737.711%41.841.84040374039.111%43.443.44037414039.111%43.443.43738404038.711%43.043.01315151314.311%15.987887.411%8.2181619161711%18.91516151715.311%17.0226,813.0实作工时(S)：作业单元合计时间46.060.026.4读值（S）平均时间37.533.5作业站名称：GC前保组装线产品名称:GC前保总成65.8%720.085.6%123456取后保下本体搬运至雷达冲孔机安装定位1091010108冲孔焊接雷达支架404040404040后保下本体搬至B面工装443334取后保上本体搬至B面工装108910911上下本体拼接797574797679后保搬至A面工装343343安装雾灯盖板，下部装饰件及牵引钩盖333233333433搬至流水线566656贴标签及扫条码9889884安装金属卡片及簧片螺母12930322929305安装左侧雷达，雾灯及固定下饰件14341413941416安装右侧雷达，雾灯及固定下饰件14040424043407安装BEAM及插线1394041423940雾灯及雷达检测121212121212搬运至作业平台343434外观检测及贴保护膜181716161516排序放入器具1513141415159.068.6%247平衡率74.7%111合计作业人数(个):720.0标准产出数量(根)：112作业站名称：GC后保组装线产品名称:GC后保总成作业单元（步骤）读值（S）工作单元描述人员人员作业饱和度：1测量计算产能(套)/班：71.5%生产节拍（秒）：60.0前后保混线生产作业实际饱和度：389宽放标准78910％时间10910119.711%10.840404040400%40.034343.511%3.91081299.611%10.78173757876.911%85.433333.211%3.63332332932.511%36.155655.511%6.1108898.511%9.43029323130.111%33.433.44441414041.211%45.745.74040434040.811%45.345.3394140394011%44.444.4121212121211%13.334433.511%3.91616171516.211%18.01414131514.211%15.8实作工时(S)：74.7%作业单元合计时间55.226.2720.024.857.353.3277,642.1作业站名称：GC后保组装线产品名称:GC后保总成读值（S）平均时间71.5%60.012345前保搬运至线头5555555555检验91110911去掉浇口支架及安装下唇条1820192020上格栅，下格栅，日行灯盖板总成放入压装机3837353842前保搬至压装机56556压装前定位及检查11991111压装2020202020压装后检查1012121212安装牌照板2018191820搬运上流水线1112111213扫条码11121212114安装密封条，固定上格栅及日行灯盖板142424542425安装吸能块及雷达132373735366安装日行灯239393839397安装上护板13842383841雷达及雾灯检测1112121112下流水线搬运至作业平台56566外观检查98989贴保护膜1212111112排序放入器具141515151510.0平衡率73.0%线别名称：LFC前保组装线产品名称:LFC前保总成作业单元（步骤）读值（S）合计作业人数(个):工作单元描述人员作业饱和度：65.6%生产节拍（秒）：70.0189标准产出数量(根)：人员2311111宽放标准678910％时间55555555555511%61.191081089.511%10.5222020212220.211%22.4383838363637.611%41.7566565.511%6.199911109.911%11.02020202020200%20.0121112121111.611%12.9181817181918.511%20.511131213121211%13.3121212111311.811%13.1454245454343.311%48.148.1373437353435.411%39.339.3383936393738.311%42.542.5423938433939.811%44.244.2121112121311.811%13.1555565.411%6.0897798.311%9.2111211121111.511%12.815161515151511%16.773.0%线别名称：LFC前保组装线产品名称:LFC前保总成读值（S）平均时间65.6%70.0617.1实作工时(S)：282,860.6作业单元合计时间29.428.359.858.043.1123后保搬运至线头525453取后保搬运至雷达冲孔机定位及贴条码111211雷达冲孔焊接505050焊接完毕搬运至后保压装机565取反射器和下饰板安装于后保上323131搬运上流水线655扫条码91093取雾灯安装于后保并固定；固定下饰板13532354取雷达安装于后保；固定反射器13840365安装BEAM；雾灯及雷达插线24141426保险杠左右侧安装U型扣；安装下护板1394040雷达，雾灯检测111112下流水线搬运至作业平台656外观检验及贴保护膜141212排序放入器具1415159.055.9%172.3平衡率63.7%1测量计算产能(套)/班：生产节拍（秒）：70.0人员作业饱和度：46.1%前后保混线生产作业实际饱和度：标准产出数量(根)：线别名称：LFC后保组装线1作业单元（步骤）工作单元描述1人员产品名称:LFC后保总成1读值（S）合计作业人数(个):2781宽放标准45678910％时间5454525352525553.111%58.91212111211121311.711%13.050505050505050500%50.065666565.611%6.23132323130333231.511%35.065555565.311%5.99910899109.211%10.23238343736393535.311%39.239.24041403835383938.511%42.742.74037373842394139.811%44.244.23939414041393939.711%44.144.11112111212111211.511%12.866565655.611%6.21312131213131312.711%14.11515151415151514.811%16.451.126.023.563.7%66.0178,929.570.046.1%标准产出数量(根)：617.1线别名称：LFC后保组装线作业单元合计时间产品名称:LFC后保总成读值（S）平均时间实作工时(S)：123456保险杠搬运至线头236238231240240239贴保护胶带10991099后保搬运至雾灯支架焊接机定位171817171717焊接雾灯支架303030303030搬运至雷达冲孔机定位141313141313雷达冲孔焊接323232323232搬至杠车上566565套无纺布袋131212101211排序放入器具1615151516154.0363后保线上作业人力共计2人+1（后保蒙皮备料）+1（后保入库）=4线别名称：RC后保雷达冲孔焊接线产品名称:RC后保蒙皮作业单元（步骤）工作单元描述1生产节拍（秒）：平衡率读值（S）1人员617.1人员作业饱和度：58.7%70.0合计作业人数(个):81.9%测量计算产能(套)/班：111231标准产出数量(根)：宽放标准78910％时间23324123231215.211%238.9899119.311%10.31818191717.511%19.430303030300%30.01515131313.611%15.132323232320%32.065655.511%6.11214121312.111%13.41517151815.711%17.4线别名称：RC后保雷达冲孔焊接线产品名称:RC后保蒙皮平均时间作业单元合计时间101,331.2读值（S）30.945.1617.1实作工时(S)：58.7%70.081.9%50.138.1