HS型泵操作维护手册(英文)

Page1of14INSTALLATION&USEMANUALHS(V)AXIALSPLITVOLUTECENTRIFUGALPUMPThemanualincludesabasicintroductionandsomenotices.Priortothepumpinstallation,electricalconnectionandpumpoperation,pleasereadcarefullythismanual.Page2of14CONTENTSDailyMaintenance&Check-upC0Description………………………………11.0Safety…………………………………11.1SafetyIndicator………………………11.2QualifiedPersonnel&Training………11.3SafetyNon-conformanceRules………21.4SafetyConsciousness…………………21.5SafetyRulesfortheOperator/Customer…………………………………………21.6SafetyRulesoverMaintenance,Check-up&Installation………………………21.7UnallowedManufacture&ReplacementofSpareparts………………………………21.8UnallowedWorkingConditions………22.0Transportation…………………………22.1SafetyRules……………………………22.2Transportation…………………22.2.1LiftingofthePumpSetwithaCrane…23.0Installationon-site……………………33.1SafetyRules…………………………33.2TheCheck-uppriortotheInstallation…33.3TheInstallationofthePump/PumpSet…………………………………………33.3.1Installation(Installationon-Site)……33.3.2TheInstallationofPump&MotorwithaCommonBase…………………………33.3.3TheAdjustmentsoverthePump&Motor…………………………………………33.3.4TheDisassemblyofthePumpRotorDetectiveDevice…………………...…43.4PipeConnections………………………43.4.1AuxiliaryPipes………………………43.4.2CouplingGuardCover………………43.5TheFinalCheck-up……………….……...44.0TheOperation,Start-up/Turn-off………44.1TheCheck-uppriortotheOperation…54.2ShaftSeal………………………………54.3AirDischarge…………………………54.4Operation………………………………....54.4.1Check-uponthePumpRotationDirection………………………………54.4.2Start-up………………………….54.4.3PumpWorkingRange………………54.4.4Turn-off……………………………64.5Turn-off/Storage/Maintenance………64.5.1TheStorageoftheNewPump………64.5.2MeasuresTakeninCaseoftheLongPeriodoftheDisuse…………………64.6RunningaftertheStorage……………65.0Maintenance…………………………65.1CommonRegulations…………………65.2Maintenance/Check-up………………65.2.1OperationManagement……………65.2.2MaintenanceovertheShaftSeal…75.2.3MaintenanceovertheBearing………75.3Disassembly…………………………75.3.1CommonRegulations&Suggestions…………………………………………75.3.2DisassemblySteps…………………75.4Re-assembly…………………………85.5SpareParts………………………85.5.1SuggestedSparePartsQuantity…86.0Failures&Solutions…………………96.1Description……………………………….96.2Failures…………………………………..96.3Solutions………………………………….97.0DailyMaintenance&Check-upCycle…12Page3of14Themanualincludesabasicintroductionandsomenotices.Priortothepumpinstallation,electricalconnectionandpumpoperation,pleasereadcarefullythismanual.0.DescriptionHSpumpisdevelopedbasedonadvancedtechnology.Thistypeofpumpisundercontinuousqualitycontrol.Themanualiseditedtofacilitateouruserstohaveagoodunderstandingofthepumpanditsspecificusage.Themanualincludesanimportantintroductiontothereliable,safeandeffectiveoperation.Pleasetakecaretodoasrequestedintheusemanual,whichisessentialtothepumpreliability,itslongevityandsafety.Themanualdoesnottakeintoconsiderationofthelocalrules.Theoperators,includingthoseinvitedinstallationpersonnelmuststrictlyabidebytheserules.Whilethepumpisbeingoperated,thetransmittedmedium,capacity,flow,density,pressure,temperatureandmotorspeedcannotexceedthestipulatedlimitvaluesinthetechnicaldocumentstomakesurethatthepumpoperationshallbeinconformitywiththestipulationsstatedinthemanualandcontractdocument.Thepumpmodel/specification,operatingdata/seriesno.aremarkedonthenameplate,andifyouhaveanyquestionsorthereareanyrepeatedorders,especiallytheorderofthespareparts,thesedatashallbereferredto.Ifyouareinneedofsomeotherintroductionsorinstructionmanualsbesidesthismanual,orifthereareanyfailures,pleasecontactoursalespersonorcallonourcustomerservicehot-linedirectly(ourservicehot-line:0565-5313333).1.0SafetyThemanualincludesabasicintroduction.Whilethereisassembly,operationandmaintenance,thesemustbereferredto.Beforetheinstallationandoperation,theinstallationpersonnel,chiefsandoperatorsmustreadandhaveagoodunderstandingoftheusemanual.Notonlythesafetyrulesstatedinthischaptermustbeabidedby,thesesafetyindicatorsmustbemarkedunderthespecifictitles.1.1SafetyIndicatorIncasethatthesafetyrulesstatedinthemanualarenotabidedby,theremaybesomedamagesdonetothepersonnel.Sothesedangercodesmustbemarkedoutremarkably.Symbol:ThesymbolisconformedtothestandardofDIN4844-WB.Thewarningsymbolfortheelectricshock:Word:Thewordisappliedtodrawattention.Ifthesafetyregulationsarenotabidedby,itshallbringfailureandinsufficiencyofthemachine.Someotherindicatorsaremarkedonthemachinedirectly,forexample:—thearrowindicatingtherunningdirection—thesymbolforthepipeconnectionTheseindicatorsmustbeabidedbyandmarkedataconspicuouslocation.1.2QualifiedPersonnel&TrainingWhilethepumpisbeingoperated,maintainedandassembled,alltheparticipatingworkingstaffmustbequalifiedtodothejob.Thechief,directorandsupervisormustbespecifiedamongoperators.IncasetheoperatorsATTENTION!Page4of14arenotcompetentinsolvingproblems,appropriatetrainingandguidancemustbecarriedout.Ifneeded,ourcompanycanbeentrustedtotakechargeoftheoperators’training.Besides,theoperatorsshalltakeresponsibilitytomakeeverychieffullyunderstandthecontentsstatedinthemanual.1.3SafetyNon-conformanceRulesThesafetynon-conformancerulesnotonlydoharmtoaperson’ssafety,environmentandt