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JoyTechProprietaryandConfidential1新人培訓計畫JoyTechProprietaryandConfidential2目錄產品工程概述產品命名規則系統基本功能概述及操作生產製造流程簡介NPI流程簡介NPI轉量產條件生產異常類型及分析工具異常分析處理流程JoyTechProprietaryandConfidential3產品工程概述让流程顺滑流畅，确保生产环节的每个齿轮紧紧相扣，使产品可以按照时间表上市，甚至缩短设计到量产的时间。员工纪律与执行力进入车间注意事项系统基本功能操作使工作决定有计划、有落实、有成效避免员工在检查测试的过程中违章操作熟悉ERP/SHOPFLOOR等系统的操作JoyTechProprietaryandConfidential4產品命名規則ES3008B–FXSC-SMMainTechProductTypeConnectionSpeedManagementFeature#ofPortSolutionTypeA:ADSLB:BluetoothC:CableE:EthernetF:1394H:HPNAO:VoIPP:homePlugR:ResidentialV:VPNW:WirelessX:xDSL(VDSL/G.SHDSL)A:APB:BridgeC:ConverterG:GatewayH:HubM:ModemN:NICR:RouterS:Switch1:1M2:10M3:100M4:gigabit5:10G0:Dump1:Simplemanagement2:Smart5:Management6:L37.L4(Chase)T:RJ-45MT:MTRJVF:VF45SX:1000MFiberFX:100MFiberConnectorTypeA:B:C:D:M:withModuleMediaTypeFiberModeSC:SCConnectorST:STConnectorMM:Multi-modeFiberSM:Single-modeFiber有線機種:JoyTechProprietaryandConfidential5產品命名規則WN0001RG0006FAR0006CW-AMainTechProductTypeMainTechConnectionSpeedManagement/NICInterface#ofPort(Option:SolutionType)A:ADSLB:BluetoothC:CableE:EthernetF:1394H:HPNAO:VoIPP:homePlugR:ResidentialV:VPNW:WirelessX:xDSL(VDSL/G.SHDSL)A:APB:BridgeC:ConverterG:GatewayH:HubM:ModemN:NICR:RouterS:Switch1:1M2:10M/2M3:100M/11M(b)4:1G/22M(g)5:10G/54M(a)6:Combo/a+g0:Dump5:managementForWLNIC:1:Reserved2:PCI3:PCMCIA/CardBus4:miniPCI5:USB6:Combo7:ModuleForWLAP:0:Entry-level1:Enterprise-levelReserved:F:FirewallV:VPNW:WirelessO:VoIPForADSLA:AlcatelB:GlobspanC:ConexantD:CentilliumE:Alcatel+MotorolaF:ReservedG:Samsung+CentilliumH:A:AnnexAB:AnnexBC:AnnexCWANport#+LANport#+DMZport#ForWLNIC:Default:01Intersil02:Atmel+R03:Agere04:ADM+R05:TI(Option:AddonFeature)無線機種:JoyTechProprietaryandConfidential6系統基本功能概述及操作ERP系统使用说明1.库存查询（DR004）2.BOM表查询（MR006）3.料件使用机种查询（MR050）4.请假系统（PT001）5.供应商查询系统（DT061）6.请领/入库单建立（DT011）7.请领/入库单扣账（DT012）8.查库存金额（IR010）9.半成品/成品入库（MT056）10.存货领用（FR019）System操作1.RIsystem2.ECNsystem3.F/W烧录查询系统4.Stopproduction系统5.PCN系统6.内部费用转嫁系统7.料号规格查询系统8.IE工时查询系统9.IESOP查询系统10.提案改善系统JoyTechProprietaryandConfidential生產製造流程簡介ReworkRepairRepair備料SMD補焊插件錫爐補焊組立Burnin維修包裝重工出貨OQC終測初測維修IssueW/OSMDProcessSMDTouch-upManualInsertionandAIWaveSolderingTouch-upFailPassPre-FunctionaltestFinalFunctionaltestFailPassQualityassurancePackingAssembly開工單MaterialsPreparationShippingPassReject製造流程SNCP：JoyTechProprietaryandConfidential8NPI流程簡介JoyTechProprietaryandConfidential9NPI轉量產條件試產過程中是否有達到下列標準.JoyTechProprietaryandConfidential生產異常類型失效模式HW01_HW_BOM_errorHW02_HW_DFM_violationHW03_HW_Wrong_file_attachmentHW04_HW_Layout_footprint_errorHW05_HW_SCH_design_errorHW06_HW_Power_Management_CPLD_FPGA_code_issueHW07_HW_PCB_design_issueHW08_HW_Improper_component_selectionME01_機構問號料材料不良ME02_機構設計_errorME03_機構客供料_客戶設計ME04_DFA_improvementME05_機構__BOM_errorME06_包裝_issueME07_包裝__BOM_errorME08_包裝客供料_客戶設計SW01_程式設計問題SW02_軟體版本控制SW03_產測版本控制SW04_客戶軟體_產測問題失效模式SW05_提示訊息標準化SW06_生產優化建議CE01_外觀不良CE02_包裝不良CE03_功能不良CE04_組裝匹配不良CE05_規格資料不清MFG_SMT01_SMT_人員問題MFG_SMT02_SMT_機器_設備問題MFG_SMT03_SMT_流程_方法_治具問題MFG_DIP01_DIP_人員問題MFG_DIP02_DIP_機器_設備問題MFG_DIP03_DIP_流程_方法_治具問題MFG_ASYPKG01_ASY_PKG_人員問題MFG_ASYPKG02_ASY_PKG_機器_設備問題MFG_ASYPKG03_ASY_PKG_流程_方法_治具問題MFG_Test01_Test_人員問題MFG_Test02_Test_機器_設備問題MFG_Test03_Test_流程_方法_治具問題维修中將異常問題細分為如下模式：JoyTechProprietaryandConfidential生產異常分析工具1-1.PDCA循環方法：JoyTechProprietaryandConfidential1-2.PDCA循環特點：生產異常分析工具JoyTechProprietaryandConfidential•5W2H法是一种最基本的思考问题和解决问题的方法。它适用于我们工作生活中的很多问题，使我们能更快更准确的抓住问题的本质和找出解决问题的方法。生產異常分析工具2.5W2H：JoyTechProprietaryandConfidential異常分析處理流程JoyTechProprietaryandConfidential15異常分析處理流程JoyTechProprietaryandConfidential16JoyTechProprietaryandConfidential17ThankYou