精益&IE常用表格(山积表)

人力11111111211111112411回产出数1111111111111111111C/T9.756.494.408.808.5010.055.217.476.3510.248.316.535.727.814.984.299.018.753.80T/T9.756.494.408.808.5010.055.217.473.1710.248.316.535.727.814.984.294.502.193.80动作11.401.401.401.401.401.401.891.401.891.441.41.41.400.772.310.750.771.400.75动作22.061.443.001.431.963.603.322.611.721.116.911.872.574.862.671.241.410.852.40动作31.861.865.972.735.053.462.163.113.261.752.182.301.221.180.65动作44.431.792.410.584.573.365.32动作52.26工站12345678910111213141516171819时间91.692.22工站名称主板扫描&贴后盖条形码扫描主板与后盖条形码装支撑架到主板检查前盖贴前盖背胶装压主键盘装主板到前盖压80PIN点胶组合前后盖锁整机4颗螺丝装天线锁天线1颗螺丝跌落拆后盖﹑电池压合前后盖间隙外观检查按键测试SFC系统扫描人力11111111111241212111回产出数1111111111111111111C/T8.539.098.217.529.069.519.139.019.149.566.8318.4832.678.117.049.7218.399.957.59T/T8.539.098.217.529.069.519.139.019.149.566.839.248.178.113.529.729.209.957.59等待时间1.470.911.792.480.940.490.870.990.860.443.170.761.831.896.480.280.810.052.41工站12345678910111213141516171819工站名称贴前盖背胶+撕离型纸装+压主键盘装支撑架到主板+装主板到前盖贴背胶+压80PIN点胶扫主板条形码+贴后盖2pc条形码扫主板后盖条形码+组合前后盖组件锁整机4颗螺丝装天线+锁天线1颗螺丝拉伸天线3次+跌落拆电池﹑后盖+压合前后盖间隙整机外观检查按键测试SFC系统扫描全面性能检查装左右螺丝塞+压合螺丝塞全面外观检查SIM卡测试扫描装箱直接人力(人)25平衡率83.4%产能(UPH)362平衡率55.5%产能(UPH)352瓶颈时间(S)9.95山积表(改善后)山积表(改善前)瓶颈时间(S)10.24直接人力(人)248.539.098.217.529.069.519.139.019.149.566.839.248.178.113.529.729.209.957.591.470.911.792.480.940.490.870.990.860.443.170.761.831.896.480.280.810.052.410.002.004.006.008.0010.0012.00123456789101112131415161718191.401.401.401.401.401.401.891.401.891.441.41.41.400.772.310.750.771.400.752.061.443.001.431.963.603.322.611.721.116.911.872.574.862.671.241.410.852.401.861.865.972.735.053.462.163.113.261.752.182.301.221.180.654.431.792.410.584.573.365.322.260.002.004.006.008.0010.0012.0012345678910111213141516171819取放产品1.44检查主板2.06线外检查扫主板条形码1.86贴后盖2pc条形码4.43取放主板1.44取放后盖1.44扫主板条形码到SFC1.86扫后盖条形码到SFC1.79取放主板1.44装主板到支撑架3.00取放前盖1.44拆包装1.43检查3个侧面,正面,5.97取放前盖1.44镊取1pc背胶放治具1.96打开前盖放治具贴背胶2.73撕背胶离型纸2.41取放产品1.44装主键盘3.60压主键盘5.05取放前盖﹐取放主板1.89装主板到前盖3.32取放前盖1.44镊取1片背胶贴到80PIN2.61打开前盖放治具贴背胶3.46取前盖﹐取后盖1.89点胶于前盖1边3.44点胶于前盖另1边4.32叠前后盖放于流水线1.16取放产品1.44翻转后盖1.11装﹑压排线3.11组合前后盖组件4.57取放产品1.44装治具,合盖板,锁4颗螺丝,6.91取放产品1.44打开检查底部连接器1.87装天线3.26取放产品1.44螺丝1颗2.57拉伸天线3次1.75取产品0.77装电池﹑后盖4.86放跌落箱2.18从跌落箱取产品2.31拆后盖﹑电池﹐放工作台2.67取产品放治具﹐合上盖板2.43压合前后盖间隙10.77打开盖板取产品2.88取放产品1.44正面﹑外镜片检查2.82主镜片﹑按键检查4.31侧面﹑接口检查6.71拉伸天线3次2.16拨电池卡销5次/SIM卡2.42取放产品1.40装SIM卡电池3.38开机4.71按键测试21.30取产品0.75系统扫描2.40放入箱内0.65取放产品1.40放入治具10.32关机1.31取放产品1.40装右螺丝塞1.53装左螺丝塞1.68取产品入治具1.77压合螺丝塞3.36放入产线0.65取放产品1.40检查条形码0.97按键LCD屏幕11.52SIM卡连接器3.48取产品入治具3.50开机测试21.31关机取卡2.17放入产线0.65取产品0.75扫描2.23装箱1.2832279.3611.0525236.61158.619.95项目改善前差异UPH32611%UPPH8.8064.5%Manpower32#####L/B79.0%16.2%线体1瓶颈时间(B/T)11.05-10%C/T（s）279.36-15%改善前后对比335530197.049.729.399.954.59备注9.149.566.839.938.314.114.59T.T8.539.098.217.529.069.519.139.0133.254.1114.079.7218.7729.849.139.019.149.5613.6519.85131标准工时8.539.098.217.529.069.51211111111111一次产出数11111211112412111111全面性能检查装左右螺丝塞+压合螺丝塞全面外观检查SIM卡测试扫描装箱人力111装天线+锁天线1颗螺丝拉伸天线+跌落拆电池﹑后盖+压合前后盖间隙整机外观检查按键测试SFC系统扫描19工序名称贴前盖背胶+撕离型纸装/压主键盘装支撑架到主板,装主板到前盖贴背胶+压80PIN点胶扫主板条形码+贴后盖2pc条形码扫主板后盖条形码+组合前后盖组件锁整机4颗螺丝131415161718789101112打印机移到此位置1.工站合并2.拉伸天线移下工站合并工站工站1234569.389.954.59改善对策移到组合之前移到组合之前与7工站合并线外拆包装﹐取消检查1.压合治具手柄幅度改为30度2.改为自动压合改为自动压合治具10.728.314.117.044.986.249.017.096.228.435.378.699.2110.905.638.125.8411.0529.844.59治具名称治具数量T.T10.577.054.809.5533.254.1114.074.986.2418.777.096.228.435.3717.3821.4410.905.638.1211.6711.059.01标准工时10.577.054.809.559.218%8%8%8%8%8%8%8%8%8%8%8%8%8%8%8%8%8%27.634.25宽放8%8%8%8%8%8%8%30.793.8013.034.615.7817.386.565.767.814.9816.0919.8510.105.217.5210.8110.248.35实测工时9.786.534.448.848.5311113111211111111111一次产出数1111111412112111112111211SIM卡测试扫描装箱动作描述时间人力11111按键测试SFC系统扫描全面性能检查装左右螺丝塞压合螺丝塞全面外观检查装天线锁天线1颗螺丝跌落拆后盖﹑电池压合整机外观检查装/压主键盘装主板到前盖贴背胶+压80PIN点胶组合前后盖锁整机4颗螺丝22232425工序名称检查主板/贴后盖条形码扫条形码装支撑架到主板检前盖贴前盖背胶161718192021101112131415236.61良率﹕98%工站123456改善后日产能（9.46H）95%19.953621425方案AC测试装电池1人ASSY分计改善后(3.2K)改善前日产能（9.46H）789红色表示工站作业有增加