RM立式磨机

ZH-22420.001-BRMrollermillRMCodewordOrdernumberAAT-ItemAATContentsRMrollermillRMZH-22420.001-BMachineManualContents1TechnicalData.................................................................................................1-12Safety.....................................................................................................................2-13Componentsanddescriptionoffunctionning.................................3-13.1Components...........................................................................................................3-23.2Modeoffunctionning.......................................................................................3-44Transportandassembly...............................................................................4-14.1Transportandstorageinstructions........................................................4-14.2Assembly...............................................................................................................4-15Lubrication..........................................................................................................5-16Preparationforthetestrun...........................................................................6-16.1Checkspriortothetestrun...........................................................................6-16.2Settingandadjustment.................................................................................6-27Maintenance...........................................................................................................7-17.1Inspection...............................................................................................................7-17.2Servicing.................................................................................................................7-27.3Troubleshooting...............................................................................................7-37.4Repair....................................................................................................................7-58Spareparts.............................................................................................................8-19Appendix................................................................................................................9-19.1Technicaldrawings...........................................................................................9-1ZH-22420.001-BTechnicalDataRMrollermillRMMachineManual1-11TechnicalDataNOTEInformationconcerningtheelectricalequipmentiscontainedintheseparateelectricaldocumentationorinthesubsuppliers’documentation.InformationontheintendeduseMillfeedmaterialFeedmoisturecontentLumpsizeBasicdataYearofconstructionMilltypeFinishedmaterialoutputFinishedmaterialfinenessFinishedmaterialmoisturecontentMillpowerrequirementTechnicalDataRMrollermillRMMachineManualZH-22420.001-B1-2Housing(1.0)1.0Seemachinemanual/xxxDriveunit(2.0)2.0Seemachinemanual/xxxRollerpairunit(3.0)3.0Seemachinemanual/xxxGrindingtable(4.0)4.0Seemachinemanual/xxxZH-22420.001-BTechnicalDataRMrollermillRMMachineManual1-3Tierodassembly(5.0)5.0Seemachinemanual/xxxUltrasonicmeasuringdeviceformaterialbeddepthSeemachinemanual/xxxHydraulicsystem(6.0)6.0Seemachinemanual/xxxAccessories(7.0)(Confiningairsystemanddismountingdevice)7.0Seemachinemanual/xxxSeparator(9.0)9.0Seemachinemanual/xxxWaterinjectionequipment(10.0)10.0Seemachinemanual/xxxZH-22420.001-BSafetyRMrollermillRMMachineManual2-12SafetyNOTEBesuretocomplywiththegeneralsafetyinstructionsinthesupplementImportantnotesonthedocumentation.Use•Themachineisexclusivelyintendedforgrindingnon-combustiblemillfeedmaterial.BesuretocomplywiththeinformationconcerningtheintendeduseofthemachineinthesectionTechnicaldata.•Anyuseofthemachineotherthanfortheintendeduseisforbidden.Inparticular,thegrindingofcombustiblematerialisnotpermitted.POLYSIUSAGisnotresponsibleforanydamageresultingfromanyotherthantheintendeduseofthemachine.Allotheruseisattheuser’sownrisk.POLYSIUSAG•Theintendedusealsoincludesobservanceoftheinstructionsinthemachinemanualandtheconditionsformaintenance.Transportandassembly•Alltransportinstructionsinthismanualreferexclusivelytotransportationofthemachineattheplantsite.•Onlyusesuitablehoistingandliftingequipmentwhichisinserviceableorderandhasasufficientloadbearingcapacity.ZH-22420.001-BRMrollermillRMMachineManual2-2Safety•Makesurethatgearboxesequippedwithoilpumpsandpipesaretransportedwithextracare.Beforetransportingthegearbox,disassemblethepipes,andcloseallsocketsandopeningsinaweather–proofandimpactproofmannertopreventtheingressofforeignbodies.•Neverworkunderasuspendedload.Operation•Anysafetychecksbeforeorduringoperationdependontherelevantnationalregulations.Theplantmanagementisresponsiblefortheperformanceandrecordingofsuchchecks.•Ifchangesinthemachineoritsoperatingbehaviourrelevanttosafetyoccur,shutthemachinedownimmediately.•Hearingprotectorshavetobeworninthemillbuildingoftherollermill.Maintenance•Ensurethatallmachinesandmotorswhoseoperationmightendangerpersonsorequi