PLUS系统流程培训

PLUSPRODUCTLAUNCHSYSTEM产品生产投放系统Agenda安排Banner图标Objectives目标Milestones&Reviews时间节点和回顾PhaseWorkbook阶段总结表Deliverables功能任务ThePLUSphases,deliverablesandmilestonesthattranslateproductideasintoprofitabledefectfreeproductsaredepictedonthePLUSBanner.PLUS系统中的阶段，任务和时间节点把产品的设计思想转化为有利润空间、无缺陷的最终产品。并在以下图表中描述出来。Phase1:ProposalProgramStart1ProposalDevelopmentStartProductDefinitionProductFeasibilityDVToolRelease2Design&DevelopmentDVReadiness1stCustomerPartsFinalProductionRelease3DesignVerificationPVReadinessCustomerPartsApproval4ProductionValidationSOP+3MOSPostLaunchReview5LaunchPhase1:ProposalProcedurePurpose:目的Secureprofitablebusinesswithallcustomerrequirements/assumptionsbase-lined.确保在满足所有客户要求前提下保证商业利润SecureappropriateSDTresourcesuponapprovalofProgramPlan.在项目计划批准的基础上,确保适当的SDT资源.Gates:入门ProgramStart项目启动DevelopmentStart开发启动Phase2:Design&DevelopmentPurpose:目的Completedesigntoestablishbothproduct/themedefinitionandproductfeasibilityforDVtoolrelease.完成设计,为DV工装的下发建立产品/主题定义和产品的可行性.Gates:入门ProductDefinition产品定义ProductFeasibility产品可行性DVToolReleaseDV模具开发ProgramStart1ProposalDevelopmentStartProductDefinitionProductFeasibilityDVToolRelease2Design&DevelopmentDVReadiness1stCustomerPartsFinalProductionRelease3DesignVerificationPVReadinessCustomerPartsApproval4ProductionValidationSOP+3MOSPostLaunchReview5LaunchPhase2:Design&DevelopmentProcedure阶段2:设计&开发程序Phase3:DesignVerificationProgramStart1ProposalDevelopmentStartProductDefinitionProductFeasibilityDVToolRelease2Design&DevelopmentDVReadiness1stCustomerPartsFinalProductionRelease3DesignVerificationPVReadinessCustomerPartsApproval4ProductionValidationSOP+3MOSPostLaunchReview5LaunchPhase3:DesignVerificationProcedure阶段3:设计验证程序Purpose:目的VerifyproductdesignthroughDVtestingandcustomervehicleevaluation.通过DV测试和客户整车评估来验证产品设计Completedesigntosupportproductionreleaseddrawings.完成设计,支持生产图纸下发.Gates:入门DVReadinessDV准备1stCustomerParts首批客户样件FinalProductionRelease最终的生产下发Phase4:ProductionValidationPurpose:目的Validatefinalproductandprocessusingproductiontooledparts.用生产工装件来验证最终的产品和工艺Verifysupplierreadinessandpartapproval.验证供应商准备和零件批准Confirmcustomerrateandgaincustomerapproval.确认可以满足客户生产节拍并取得客户批准Gates:入门PVReadinessPV准备CustomerPartsApproval客户零件批准ProgramStart1ProposalDevelopmentStartProductDefinitionProductFeasibilityDVToolRelease2Design&DevelopmentDVReadiness1stCustomerPartsFinalProductionRelease3DesignVerificationPVReadinessCustomerPartsApproval4ProductionValidationSOP+3MOSPostLaunchReview5LaunchPhase4:ProductionValidationProcedure阶段4:生产确认程序Phase5:LaunchPurpose：目的Deliveryof0-0-100-30launchperformance.实现0-0-100-30的投放表现Closureofalllaunchissues.关闭所有的投放问题Transitionprogramintovolumeproduction.将项目转化为批量生产Gate：入门30DaysPostLaunchReview投放后30天审核1Proposal2Design&Development3DesignVerification4ProductionValidationProgramStartDevelopmentStartProductDefinitionProductFeasibilityDVToolReleaseDVReadiness1stCustomerPartsFinalProductionReleasePVReadinessCustomerPartsApprovalSOP+30DaysPostLaunchReview5LaunchPhase5:LaunchProcedure阶段5:释放程序GateWorkbook阶段工作表OneforeachPLUSGate.PurposeofWorkbook:Definerequireddeliverablesandresponsibilities.Documentactionplanstocompletedeliverables.将行动计划存档,完成递交文件Documentstatusofcompletion.将完成进度存档ReportingtoolforGateReviewapproval.作为每个门审核的汇报文件。•Gateworkbookapplyforallprogramcomplexities.阶段工作表使用于所有复杂的项目•Deliverablescanbemodifiedbasedonprogramscope.表中的内容可根据项目总观做相应的改动GateWorkbookDeliverableCategoryReference(s)WhoFinancialSign-off(FSO)FinancialSign-OffformWW-PLUS-FR-04-76AFMRequirementsSignOff(RSO)RequirementsSign-OffWW-PLUS-FR-04-77ProdEDesignSign-off(DSO)DesignSign-OffWW-PLUS-04-75EngrMgrDFMEAFMEAformWW-PLUS-FR-04-31ProgramCPPReviewformWW-PLUS-FR-04-74ProdEDrawingSetDrawingDefinitionandPracticesGuidelineWW-PLUS-GL-04-02ProdEBillofMaterialsBillofMaterialstandardWW-PLUS-ST-04-02ProdEEngineeringBudgetPD2,PD3,PD4WorkInstructionWW-PLUS-WI-04-04PD2-3-4ApprovalformsWW-PLUS-FR-04-69EngrMgrDVPDVP&RWW-PLUS-FR-04-19ProdEApproved.UpdatesrequirethePD3/PD4changeprocess.QuoteBOMreleasedinEPIC.-Ifaward-QuoteBOMaccuratetoawardcontent.-Ifnotyetawarded-currentstateBOMaccuratetoDevelopmentStartGatecontent.Documenttheverficationplanincludesalltestspecificationsandnumberofpartsbyphase.DeliverableRequirementsInitialLayout:1)Vehiclepackageincluding:H-points,sightlines(ifapplicable),vehicleattachmentpoints,keyinterfaces2)CPPcontentidentifiedonProgramCPPReviewform.3)Keysectionscreated.4)ReleasedinEPIC.FSOapproved.(Programawardreceived).DFMEAtemplateidentifiedontheProgramCPPReviewform.Evalutionandsign-offapproved(GREEN)priortocostingofQuoteBOMforquotesubmission.Evalutionandsign-offapproved(GREEN)priortocostingofQuoteBOMforquotesubmission.DeliverablesbyfunctionwithrequirementsforGateSign-Off标有入门签发要求的,部门所需递交的文件GateWorkbookReferencedocumentsadded参考文件Providesfullunderstandingofdeliverables使得对表中文件更好的理解Writtenbyfunctionalleads由各职能部门编写DeliverableCategoryReference(s)WhoFinancialSign-off(FSO)FinancialSign-OffformWW-PLUS-FR-04-76AFMRequirementsSignOff(RSO)RequirementsSign-OffWW-PLUS-FR-04-77ProdEDesignSign-off(DSO)DesignSign-O