INDUSTRIAL-ENGINEERING-MANUAL工业工程手册

INDUSTRIALENGINEERINGMANUALINDEXSection1TheToyBlueBookA.BlueBookContentsB.BlueBookProcedureC.BlueBookAuditCheckSheetSection2DevelopmentofaStandardA.DevelopmentCycleB.PrinciplesofMotionEconomyC.PredeterminedMethods-TimeDataD.TimeStudySection3P.M.IIA.P.M.IIDataB.P.M.IIAnalysisSheetSection4DirectLaborStandardDataA.CartonPackOut&BarbiePackagingP.O.B.ShrinkWrapC.HotMeltCartonSealingD.PaintingE.PolyBaggingSection5LaborDistributionA.LineToolingandLaborDistributionSheetB.MethodsIndicesGuidelinesC.HowtoBalanceanAssemblyLineSection6TheFlowChartA.FlowChartProcedureB.PartNumberingSystemC.TimeFactorsD.StandardAllowanceBuildUpE.StandardsChangeNoticeF.FlowChartProcessingSection7PackagingA.PackagingSpecificationProcedureB.Packaging-HowNotToandHowToC.KraftContainersD.CorrugatedSpecificationsSection8FinishedGoodsA.PalletPatternSelectionSection9StationDesignA.HopperandBinDesignB.StationCheckListC.ChangeoverHoppersD.StandardStationsSection10LineLayoutA.LineLayoutProcedureB.CheckListSection11ReworkandSalvageA.ReworkandSalvageProcedureSection12O.S.H.AA.MaximumOpeningforFixedBarrierGuardsB.AROTwoHandLogicC.SafetydeviceNoticeD.ProductionChemicalsE.DipNestDesignSection13NewToysA.NewToyDevelopmentB.ManufacturingConceptPresentationC.FinalEngineeringPilotD.ProductionPilotE.ProcedureforHandlingF.E.P.PartsF.NewToyCheckListG.I.E.AuditandPerformanceEvaluationSection14BudgetsA.LineToolingBudgetB.CostSheetsC.SparePartsD.CapitalExpendituresSection15WorkOrdersA.WorkOrderProcedureB.ToolCribRequisitionC.IntercompanyWorkAuthorizationSection16MiscellaneousProceduresA.WarrantyControlB.PreventionofMispacksC.GraveyardingofProductionLinesD.ToyRestartCheckListE.CapitalAssetMoveRequest-InterplantandVendorF.PaceRatingPerformanceAnalysisSection17WorkSamplingA.WorkSamplingGuideB.ReceivingandStoresWorkSamplingC.InspectionAideWorkSamplingD.MaintenanceWorkSamplingSection18ProcessesA.MaterialsandProcessesB.ThermoformingC.SonicWeldingD.HotStampingSection19EmployeeOrientationA.200YearsofIndustrialEngineeringB.TheUnwrittenLawsofEngineeringSection20GeneralA.ReportWritingToyBlueBookSection1A-page1IEManualRevised:March1998BLUEBOOKCONTENTSToyNumber_____________ToyDescription_______________________________________SECTIONDESCRIPTION1.FlowChart2.LaborDistributionSheet3.P.M.D.’sand/orTimeStudies4.PartsLists5.MethodSheets6.PackagingSpecsandKitCopies7.BudgetandCostSheet8.StationLayouts9.ReworkProcedures10.LineLayout-inthissectionorinsleeveinbackofbook11.Q.C.Specs12.ToolingPlanITEMSINCLUDEDINBLUEBOOKBUTLOCATEDINDESKDRAWER1.PartsPrints2.E.D.M.’s3.PurchaseOrders4.WorkOrders5.MiscellaneousinformationNOTpertinenttothecurrentBlueBookToyBlueBookSection1B–PageIEManualRevised:March1998BLUEBOOKPROCEDUREGeneral1.ABlueBookmustbemadeforeachtoylinenumber.2.ABlueBook,ContentsSheetandsectiondividerswillbeprovidedforeachtoylinenumber.3.EachsectionintheBlueBookwillcontainonlytheinformationdetailedonthefollowingpages.(NoteonContentsSheettheitemsincludedintheBlueBook,butfiledintheI.E.’sdeskdrawer.)4.ABlueBookmustcontainonlycopiesoftheMOSTCURRENTinformationpertainingtoaspecifictoyline.(Historicalinformationmaybekeptindeskdrawer.)5.MastercopiesofFlowChartsMUSTNOTbefiledintheBlueBook,theyarefiledintheFlowChartMasterFilebytheI.E.Aide.6.AbackupfileforeachBlueBookshouldbecontainedintheI.E.’sdesk.7.BlueBookswillbeauditedperiodically.SECTIONI.FLOWCHARTSAcopyofallcurrentFlowChartspertainingtothetoynumberarecontainedinthissection.Markedup,fadedcopiesofmastervellumareNOTallowed.SECTIONIILINETOOLING&LABORDISTRIBUTIONSHEETS-(MTL532-A)AcopyofallcurrentLaborDistributionSheets,eachofwhichagreewithandmatcheachcurrentFlowChartarecontainedinthissection.MarkedupofillegiblecopiesareNOTallowedinthissection.SECTIONIII.P.M.D.’SAND/ORTIMESTUDIESAcopyofallcurrentP.M.D.’sand/orTimeStudiescompletelyfilledoutandlegiblearecontainedinthissection.EachPMDmustagreewithandmatchtheLaborStationnumbersonthecurrentFlowChartsandLineLaborDistributionSheets.MarkeduporillegiblecopiesareNOTallowedinthissection.ToyBlueBookSection1B–PageIEManualRevised:March1998SECTIONIV.PARTSLISTSEverytoynumbershouldhaveacurrentPartsListwhichagreeswiththeFlowChart.E.D.M’spertainingtopartnumberchangesmayalsobefiledinthissection.SECTIONV.METHODSSHEETSFileacurrentcopyofallMethodsSheetsinthissection.MethodSheetsshouldagreewiththecurrentP.M.D.’s,LaborDistributionSheetsandFlowChartstationnumbers.SECTIONVI.PACKAGINGSPECS&KITCOPYAcopyofallPackagingSpecificationsshouldbekeptinthissection.MasterPackagingSpecsarefiledinthePackagingSpecBooksbytheI.E.Aide,andmustneverbefiledintheBlueBook.AcopyofthecurrentKitRequisitionforeachtoynumberiscontainedinthissection.SECTIONVII.BUDGET&COSTSHEETAcurrentcopyofthebudgetshouldbefiledinthissection.TheChiefI.E.’sSecretaryalsomaintainsacompletefileofalltoylinebudgets.SECTIONVIII.STATIONLAYOUTSFileallcurrentstationlayoutsinthissection.EachshouldbeidentifiedbystationnumberandagreewiththecurrentFlowChart,LineToolingLaborDistributionSheet,etc.SECTIONIX.REWORKPROCEDURESFileacurrentcopyofallReworkProceduresinthissection.SECTIONX.LINELAY