C9CaterpillarEngineManual

Manual22326755US(11/03)ENGINEOPERATIONandMAINTENANCEMANUALXP950HACATVHP750WCATXHP650WCATXP1060HACATXHP750WCATSHP825WCATMHP825WCATCode:Code:BCode:CPortablePowerP.O.Box868501SanfordAveMocksville,N.C.27028www.portablepower.irco.comThismanualcontainsimportantsafetyinformation.Donotdestroythismanual.Thismanualmustbeavailabletothepersonnelwhooperateandmaintainthismachine.SEBU7502-05April2002OperationandMaintenanceManualC-9EngineCLJ1-Up(Engine)i01658146ImportantSafetyInformationMostaccidentsthatinvolveproductoperation,maintenanceandrepairarecausedbyfailuretoobservebasicsafetyrulesorprecautions.Anaccidentcanoftenbeavoidedbyrecognizingpotentiallyhazardoussituationsbeforeanaccidentoccurs.Apersonmustbealerttopotentialhazards.Thispersonshouldalsohavethenecessarytraining,skillsandtoolstoperformthesefunctionsproperly.Improperoperation,lubrication,maintenanceorrepairofthisproductcanbedangerousandcouldresultininjuryordeath.Donotoperateorperformanylubrication,maintenanceorrepaironthisproduct,untilyouhavereadandunderstoodtheoperation,lubrication,maintenanceandrepairinformation.Safetyprecautionsandwarningsareprovidedinthismanualandontheproduct.Ifthesehazardwarningsarenotheeded,bodilyinjuryordeathcouldoccurtoyouortootherpersons.Thehazardsareidentifiedbythe“SafetyAlertSymbol”andfollowedbya“SignalWord”suchas“DANGER”,“WARNING”or“CAUTION”.TheSafetyAlert“WARNING”labelisshownbelow.Themeaningofthissafetyalertsymbolisasfollows:Attention!BecomeAlert!YourSafetyisInvolved.Themessagethatappearsunderthewarningexplainsthehazardandcanbeeitherwrittenorpictoriallypresented.Operationsthatmaycauseproductdamageareidentifiedby“NOTICE”labelsontheproductandinthispublication.Caterpillarcannotanticipateeverypossiblecircumstancethatmightinvolveapotentialhazard.Thewarningsinthispublicationandontheproductare,therefore,notallinclusive.Ifatool,procedure,workmethodoroperatingtechniquethatisnotspecificallyrecommendedbyCaterpillarisused,youmustsatisfyyourselfthatitissafeforyouandforothers.Youshouldalsoensurethattheproductwillnotbedamagedorbemadeunsafebytheoperation,lubrication,maintenanceorrepairproceduresthatyouchoose.Theinformation,specifications,andillustrationsinthispublicationareonthebasisofinformationthatwasavailableatthetimethatthepublicationwaswritten.Thespecifications,torques,pressures,measurements,adjustments,illustrations,andotheritemscanchangeatanytime.Thesechangescanaffecttheservicethatisgiventotheproduct.Obtainthecompleteandmostcurrentinformationbeforeyoustartanyjob.Caterpillardealershavethemostcurrentinformationavailable.WhenreplacementpartsarerequiredforthisproductCaterpillarrecommendsusingCaterpil-larreplacementpartsorpartswithequivalentspecificationsincluding,butnotlimitedto,phys-icaldimensions,type,strengthandmaterial.Failuretoheedthiswarningcanleadtoprema-turefailures,productdamage,personalinjuryordeath.3TableofContentsTableofContentsForeword.................................................................4SafetySectionSafetySignsandLabels.........................................6GeneralHazardInformation...................................7BurnPrevention....................................................10FirePreventionandExplosionPrevention............10CrushingPreventionandCuttingPrevention........12MountingandDismounting...................................13BeforeStartingEngine..........................................13EngineStarting.....................................................13EngineStopping...................................................14ElectricalSystem..................................................14EngineElectronics................................................15ProductInformationSectionGeneralInformation..............................................17ModelViews.........................................................18ProductIdentificationInformation........................21OperationSectionEngineLiftingandStorage...................................25GaugesandIndicators..........................................26EngineFeaturesandControls..............................30EngineDiagnostics...............................................34EngineStarting.....................................................39EngineOperation..................................................45EngineStopping...................................................46ColdWeatherOperation.......................................48MaintenanceSectionLubricantSpecifications........................................50FuelSpecifications................................................57CoolingSystemSpecifications.............................59RefillCapacities....................................................71MaintenanceIntervalSchedule............................72WarrantySectionWarrantyInformation..........................................111ReferenceInformationSectionEngineRatings...................................................112CustomerService...............................................114ReferenceMaterials..........................................