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TSG特种设备安全技术规范TSGR0005—2011移动式压力容器安全技术监察规程SupervisionRegulationonSafetyTechnologyforTransportablePressureVessel特种设备安全技术规范TSGR0005—2011前言2007年11月，国家质量监督检验检疫总局(以下简称国家质检总局)特种设备安全监察局(以下简称特种设备局)下达制(修)订《移动式压力容器安全技术监察规程》(以下简称《移动容规》)的任务书。2008年3月，中国特种设备检测研究院(以下简称中国特检院)和全国锅炉压力容器标准化技术委员会移动式压力容器分技术委员会(以下简称移动分会)组织有关专家成立了制(修)订工作组，在北京召开第一次工作组会议，讨论《移动容规》制(修)订的原则、重点内容及主要问题、结构(章节)框架，并且就起草工作进行了分工，制定了起草工作时间表，同时确定了《移动容规》编制大纲。2009年4月，工作组在北京召开了第二次工作会议，经过讨论，形成了《移动容规》征求意见稿初稿。2009年11月，工作组在上海召开了第三次工作会议，经过讨论，形成了《移动容规》征求意见稿，特种设备局以质检特函[2010]10号文征求基层部门、有关单位、专家及公民的意见，修改形成送审稿。2010年7月，特种设备局将送审稿提交给国家质检总局特种设备安全技术委员会审议，修改形成了报批稿。2011年5月，《移动容规》的报批稿由国家质检总局通过世界贸易组织(WTO)向其成员进行了通报。2011年11月15日，《移动容规》由国家质检总局批准颁布。本次修订，是以《液化气体汽车罐车安全监察规程》(以下简称《汽规》)为基础，同时将1999年版《压力容器安全技术监察规程》(以下简称原《容规》)中有关移动式压力容器的相关安全技术要求和规定，以及铁路罐车、长管拖车、罐式集装箱和管束式集装箱一并纳入到《移动容规》中。本着充分吸收事故教训，充分体现法规是安全基本要求的思想，解决原《容规》和《汽规》中存在的一些突出问题，重要内容变化要有论证、调研、数据的支撑，强化使用管理和事故应急专项预案，体现节能原则；促进生产，方便企业，吸纳成熟的科技成果，有利于技术进步、科学发展，兼顾国际发展、具有中国特色，安全技术规范与技术标准协调一致的原则。在实际制(修)订工作中，考虑与《特种设备安全监察条例》所规定的各项制度、有关要求、名词术语等统一，变更安全监察工作的主体为国家质检总局及其各地质量技术监督部门等。同时，根据铁路罐车、汽车罐车、长管拖车、罐式集装箱和管束式集装箱等不同品种安全管理要求的不同，明确界定了质检部门和其他有关部门在各环节的监督管理职责。《移动容规》基本保留原《容规》的结构框架和主体内容。在设计、制造、改造、维修、使用、检验检测等方面提出基本安全要求，并且不涉及一般的技术细节。与当前节能减排降耗的基本国策相结合，提出了有关的基本要求，如安TSGR0005—2011特种设备安全技术规范全系数调整、保温保冷要求、轻型化设计等。同时，调整原《容规》和《汽规》一些过于刚性的规定，给新材料、新工艺、新技术的应用留有出路和渠道。调整一些不合理、过时的规定，如材料复验、焊接试板等问题。调整(删除)过细的数据表格，增加移动式压力容器产品数据表，提出信息化工作要求，为今后信息化管理打下基础。参加本规程制(修)订工作的主要单位和人员如下：中国特种设备检测研究院寿比南谢铁军戚月娣张君鹏陈朝晖王为国全国锅炉压力容器标准化技术委员会移动式压力容器分技术委员会周伟明许子平魏勇彪国家质检总局特种设备安全监察局王晓雷李军张建荣常彦衍铁道部安全监察司张用智交通运输部公路司严季中国船级社产品检验管理处周兴全国锅炉压力容器标准化技术委员会秦晓钟上海市特种设备监督检验技术研究院汤晓英丁建勋中国国际海运集装箱(集团)股份有限公司孙洪利哈尔滨铁路局特种设备安全监察室张仰明西安铁路局特种设备检验所杜传庚南通中集罐式储运设备制造有限公司罗永欣上海交通大学制冷与低温工程研究所汪荣顺西安轨道交通装备有限责任公司郭小锋荆门宏图特种飞行器制造有限公司孙太平石家庄安瑞科气体机械有限公司王红霞上海中石化工物流有限公司朱洪池普莱克斯(中国)投资有限公司洪伟浙江省质量技术监督局顾山乐中国特种设备检测研究院、全国锅炉压力容器标准化技术委员会移动式压力容器分技术委员会、中国国际海运集装箱(集团)股份有限公司、上海市特种设备监督检验技术研究院、哈尔滨铁路局特种设备安全监察室等单位为本次《移动容规》制(修)订进行了大量的调研、会议组织等工作。特种设备安全技术规范TSGR0005—2011目录1总则····························································································································(1)2罐体材料························································································································(4)3设计····························································································································(9)4制造··························································································································(21)5使用管理······················································································································(32)6充装与卸载··················································································································(39)7改造与维修··················································································································(43)8定期检验······················································································································(45)9安全附件和装卸附件··································································································(46)10附则························································································································(52)附件A铁路罐车专项安全技术要求·············································································(53)附件B汽车罐车专项安全技术要求·············································································(56)附件C罐式集装箱专项安全技术要求·········································································(60)附件D真空绝热罐体专项安全技术要求·····································································(63)附件E长管拖车、管束式集装箱专项安全技术要求··················································(67)附件F移动式压力容器产品合格证·············································································(72)附表F1铁路罐车产品数据表····································································(73)附表F2a汽车罐车(单车)产品数据表·························································(74)附表F2b汽车罐车(半挂车)产品数据表····················································(75)附表F3罐式集装箱产品数据表································································(76)附表F4a长管拖车(单车)产品数据表·························································(77)附表F4b长管拖车(半挂车)产品数据表····················································(78)附表F5管束式集装箱产品数据表·····························································(79)附件G移动式压力容器产品铭牌·················································································(80)附件H特种设备代码编号方法·····················································································(85)特种设备安全技术规范TSGR0005—2011—1—移动式压力容器安全技术监察规程1总则1.1目的为了保障移动式压力容器安全，保护人民生命和财产安全，促进国民经济发展，根据《特种设备安全监察条例》等法律法规，制定本规程。1.2移动式压力容器移动式压力容器是指由罐体(注1-1)或者大容积钢质无缝气瓶(以下简称气瓶，注1-2)与走行装置或者框架采用永久性连接组成的运输装备，包括铁路罐车、汽车罐车、长管拖车、罐式集装箱和管束式集装箱等。注1-1：罐体是指铁路罐车、汽车罐车、罐式集装箱中用于充装介质的压力容器，其设计制造按照本规程的有关规定进行。注1-2：气瓶是指长管拖车、管束式集装箱中用于充装介质的压力容器，其设计制造按照《气瓶安全监察规程》的有关规定进行。1.3适用范围1.3.1适用范围的一般规定本规程适用于同时具备下列条件的移动式压力容器：(1)具有充装与卸载(以下简称装卸)介质功能，并且参与铁路、公路或者水路运输(注1-3)；(2)罐体工作压力大于或者等于0.1MPa，气瓶公称工作压力大于或者等于0.2MPa(注1-4)；(3)罐体容积大于或者等于450L，气瓶容积大于或者等于1000L(注1-5)；