常州电站辅机总厂一体化电动门说明书

ZC型阀门电动装置使用说明书OPERATIONMANUALFORTYPEZCELECTRICVALVEAVTUATORS中华人民共和国常州电站辅机总厂有限公司CHANGZHOUPOWERSTATIONAUXILIARYEQUIPMENTWORKS,Ltd.THEPEOPLE`SREPUBLICOFCHINA一概述GeneralDescriptionZC系列阀门电动装置为双位阀电驱动装置，适用于阀瓣做直线运动的阀门，如截止阀、闸阀、节流阀、隔膜阀等。与二级减速装置组合后，也可用于阀瓣做旋转运动的阀门，如球阀、蝶阀等。SeriesZCElectricValveActuatorsaredesignedfortwopositionvalvesandsuitableforvalveswhichstemsmovelinearly,suchasglobevalve,gatevalve,throttlevalveanddiaphragmvalve.Combinedwithatwostagereducer,theycanalsobeusedforoperatingvalveswhichstemsmoverotating,suchasballvalveandbutterflyvalve.二型号表示方法TypeRepresentationZC—/输出轴最大转圈数：用阿拉伯数字表示。Max.turnsofoutputshaft,expressedbyArabicfigures.输出轴额定转速：用阿拉伯数字r/min表示。Ratedspeedofoutputshaft,expressedbyArabicfigures(r/min).连接型式：用字母表示，T为推力型（ISO5210），无字母为转矩型。Connectionmode:expressedbyletter.LetterTrepresentsthrustmode(ISO5210)andnoneoflettermeanstorquemode.输出轴额定转矩N·m的1/10（用阿拉伯数字表示）Ratedtorqueofoutputshaft，expressedbyArabicfigures(×10N·m)产品型号：适用于闸阀、截止阀、隔膜阀等。Typeofproducts,suitableforgatevalve,globevalve,diaphragmvalveetc.三工作环境和主要技术数据ServiceEnvironmentandMainTechnicalData1.电机电压：380V，50Hz（特殊订货可380V～660V,50Hz,60Hz）控制电压：220V,50Hz（特殊订货可220V～240V,50Hz,60Hz）Powervoltage:380V,50Hz(380V～660V,50Hz,60Hzforspecialorder)Controlvoltage:220V,50Hz(220V～240V,50Hz,60Hzforspecialorder)2.工作环境：Serviceenvironment:2.1.1环境温度：-20～60℃Environmentaltemperature:-20～60℃2.1.2环境相对湿度：≤90%（25℃时）Permittedrelativehumiditynomorethan90%（25℃）2.1.3工作环境不含有腐蚀性、易燃、易爆的介质；Nocorrosive,flammableandexplosivemedia.2.1.4防护等级IP55（特殊订货可达IP68）ProtectionIP55（IP68forspecialorder）3.短时工作制，时间定额为10分钟；Short-timeduty,ratedtime10minutes.4.规格和主要技术数据见表1。Forspecificationsandmainparametersseeable1.表1主要性能参数MainperformanceparametersTable1电机Motor输出转速OutputSpeedr/min1218243036424860型号Type型号Type功率PpowerkW电流Cur-rentA额定转矩RatedTorqueN•m公称推力ThrustkN最大阀杆直径Max.diaofstem最大转圈数Max.rev手动速比Handratio重量kgYDF2100M10.753600450YDF2100M21.14600450YDF2100L11.55600450450YDF2100L22.27600600450450YYDF2132M13.08.7600600450ZC4560YDF2132M24.010.560015050YDF2100M21.1490095～110YDF2100L11.551200900YDF2100L22.271200900YYDF2132M13.08.71200900900YDF2132M24.010.512001200900900YDF2132L15.513.812001200900ZC90120YDF2132L27.517.512002006037104～136YYDF2132M13.08.725001800YDF2132M24.010.525001800YDF2132L15.513.8250018001800ZC180250YDF2132L27.517.525002500180018003257041170～230YDF2132M24.010.53500YDF2132L15.513.850003500ZC350500YDF2132L27.517.5500035007007531340400ZC8001000YDF160L15308000100001100100610203040608010012016042650ZC4560(ZC3)ZC90120(ZC4)ZC180250(ZC5)ZC350500(ZC6)ZC8001000(ZC7)四结构Construction以ZC3～ZC5的结构为例，其结构见图1。TaketheconstructionofZC3～ZC5asexample,detailsinFig.1.1行程齿轮2蜗轮3输出轴4电机5电机齿轮6直立杆7箱体8碟形弹簧9花键轴10蜗杆11离合器12齿轮1travelgear2wormgear3outputshaft4motor5motorgear6sustainingpin7housing8discspring9splineshaft10wormshaft11clutch12gear图1ZC3～ZC5结构Fig.1ConstructionsofZC3～ZC5五外形及连接尺寸ContourandConnectionDimensions1外形及外形尺寸contourandoverallsize表2ZC3～ZC7外形尺寸表OverallsizeofZC3～ZC7Table2尺寸size型号typeA1B1B2CD1H1H2H3H4L1L2L3ZC3170296408282802089485300～313185397ZC41702964342828020894115300～378185397ZC521233550094002413005007501000112130315～380205426ZC6412620600400600253170320～400302403ZC74707256004701130300230475331439注：H4为推力接盘高度，转矩型无推力接盘.Note:H4istheheightofthrustattachment,torquemodewithoutthisattachment.图3ZC6和ZC7外形尺寸Fig.3OverallsizeofZC6andZC7图2ZC3～ZC5外形尺寸Fig.2OverallsizeofZC3～5图3ZC6和ZC7外形尺寸Fig.3OverallsizeofZCandZC72连接尺寸ConnectionDimensions连接尺寸见图4和表3ConnectiondimensionsrefertoFig.4andtable3转矩型TorqueMode(JB2920)推力型ThrustMode(ISO5210)图4连接尺寸图Fig.4ConnectionDimensions表3连接尺寸表ConnectionDimensionsTable3转矩型TorqueMode(JB2920-81)推力型ThrustMode(ISO5210)Mode尺寸Size型号TypeΦd1Φd2ΦD2(H9)n-dΦD1ΦDh1hfφDΦD1ΦD2(f8)d1n-dLfZC456046721504-M161952252125210165130T504-M20805ZC9012062821804-M202352752145ZC90120I46721504-M161952302125300254200T608-M161145ZC18025073982204-M242853303166350298230T708-M201305ZC350500801182808-M203403803206415356260T1008-M301705ZC800851283008-M243805103258ZC10001051583608-M304505103308510406300T1208-M362308注：1)I表示电站型Note:Iissuitableforpowerstation2)螺纹安装孔的位置与电装电机轴线成错开对称分布。Screwhollowandmotorspindlearedistributedstaggeredandequally.六电气原理及接线SchematicDiagramandWiringDiagram1.电气原理图见图6ForSchematicDiagram,seeFig.62.接线图见图7ForWiringDiagram,seeFig.7说明1.电气原理图仅供参考，点划线框内的元气件在电装内；2.虚线框内元件作特殊规格提供，若使用变送器，则电位器RP1不接，端子板号14、15、16为变送器引出线号。变送器分有源和无源两种，需订货说明。若有源，则14号端子改接零线N。3．如果要接入SS，需将端子4与图示*断开后接入。Explanation:1.Thisdrawingisforreferenceonly.Elementsindotdashlineframearebuiltin.2.Elementsindashlineframeareprovidedasspecialspecifications,iftransmitterisadopted,theoriginalterminalcode14,15,16shouldbechangedovertoleading-inwireoftransmitter.Meanwhile,thepotentiometerRP1mustbedisconnected.Thetransmitterisdividedintotwokinds:activeandpassive.Thekindoftransmittermustbedeclaredwhenordering.Ifactivetransmitterisadopted,theterminal14mustbechangedovertoNeutralLine.3．IfSSisnecessarytobeconnectedin,itshouldbedoneaftertheterminal4isdisconnectedwith*indicatedinthefigure.现场按钮盒开度机构力矩机构橡胶套开关中1中2电缆引入装置Conduitofcableentrance端子板terminals图7电气接线图Fig.7wiringdiagram七调整Adjustment电动装置与阀门组