齿轮泵泵体设计说明书

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四川理工学院毕业设计典型零件(齿轮油泵泵体)的工艺及工装设计学生:学号:专业:班级:指导教师:四川理工学院机械工程学院二0一一年六月四川理工学院毕业设计(论文)任务书设计(论文)题目:典型零件(齿轮油泵泵体)的工艺及工装设计学院:机械工程学院专业:机械设计自造及其自动化班级:学号:学生:指导教师:接受任务时间2011.3.1教研室主任(签名)院长(签名)1.毕业设计(论文)的主要内容及基本要求设计条件:零件年产量100000件,一般中型企业。①.查阅和收集设计资料②.绘制泵体零件图及零件毛坯图,并完成其工艺分析③.编制机械加工工艺规程④.指定工序的夹具及其零件设计⑤.编写设计说明书2.指定查阅的主要参考文献及说明①.《机械加工工艺人员设计手册》②.《机床夹具设计手册》③.《金属切削机床设计手册》④.《机械零件设计手册》⑤.《机械制造工序学》3.进度安排设计(论文)各阶段名称起止日期1查阅和收集设计资料并撰写开题报告2011.3.1-2011.3.152绘制泵体零件图及毛坯图,并完成其工艺分析2011.3.16-2011.3.223编制机械加工工艺规程2011.3.23-2011.4.34夹具及其零件设计及编写设计说明书2011.4.4-2011.5.315准备毕业答辩2011.6.1-2011.6.10四川理工学院毕业设计(论文)I摘要在机械制造的机械加工、检验、装配、焊接和热处理等冷热工艺过程中,使用着大量的夹具,用以安装加工对象,使之占有正确的位置,以保证零件和产品的质量,并提高生产率。在机床上加工工件时,为了保证加工精度,必须正确安装工件,使其相对机床切削成形运动和刀具占有正确的位置,这一过程称为“定位”。为了不因受切削力、惯性力、重力等外力作用而破坏工件已定的正确位置,还必须对其施加一定的夹紧力,这一过程称为“夹紧”。定位和夹紧的全过程称为“安装”。在机床上用来完成工件安装任务的重要工艺装备,就是各类夹具中应用最广泛的“机床夹具”。机床夹具的种类很多,其中,使用范围最广的通用夹具,规格尺寸多已标准化,并且有专业的工厂进行生产,而广泛用于批量生产,专为某工件加工工序服务的专用夹具,则需要各制造厂根据工件加工工艺自行设计制造。因此,专用夹具的设计是一项重要生产准备工作,每一个从事加工工艺的工装设计人员,都应该掌握有关夹具设计的基础知识。关键词:机械制造;通用夹具;专用夹具;钻床夹具;齿轮泵摘要IIABSTRACTAtthemachinemanufacturemachine-finishing,theexamination,theassembly,theweldingandheattreatmentandsooninthecoldhottechnologicalprocess,areusingthemassivejigs,withinstallstheprocessingobject,enableittoholdthecorrectposition,guaranteesthecomponentsandtheproductquality,andenhancementproductionefficiency.Processestheworkpiecewhentheenginebed,inordertoguaranteetheprocessingprecision,mustcorrectlyinstalltheworkpiece,causesitsrelativeenginebedcuttingformingmovementandthecuttingtoolholdsthecorrectposition,thisprocessandsoonthegravityisnotdestroyedtheworkpiecealreadythecorrectpositionwhichdecides,butalsomustcertainlyexerttoitclampstobecalled”theinstallment”.Usesforontheenginebedtocompletetheworkpiecetoinstallthedutytheimportantcraftequipment,isineachkindofjigwidelyapplies”theenginebedjig”.Enginebedjigtypeverymany,amongtheusescopebroadestgeneraljig,thespecificationsizearemanyhasstandardized,andhasespecialtythefactorytocarryontheproduction.Butwidelyusesinthevolumeproduction,speciallyunitclampwhichservesforsomeworkpieceprocessingworkingprocedure,thenneedsvariousfactoriesindependentlytodesignthemanufactureaccordingtotheworkpieceprocessingcraft.Therefore,theunitclampdesignthemanufactureaccordingtotheworkpieceprocessingcraft.Therefore,theunitclampdesignidanimportantproductionpreparatorywork.eachisengagedintheprocessingcrafttheworkclothesdesignpersonnel,allshouldgrasptheelementaryknowledgewhichtherelatedjigdesignKeywords:machinery,commonfixture,specialfixture,drillingfixture,四川理工学院毕业设计(论文)1目录摘要................................................................................................................................................................IAbstract.....................................................................................................................................................II目录...............................................................................................................................................................1第一章绪论.............................................................................................................................................11.1机械加工工艺概述及发展趋势............................................................................................................11.2机床夹具的概述及发展趋势.................................................................................................................1第二章齿轮泵的工艺分析..................................................................................................................22.1齿轮泵的应用........................................................................................................................................22.2确定毛坯的种类和生产类型.................................................................................................................32.3毛坯尺寸、机械加工余量的确定........................................................................................................3第三章工艺设计....................................................................................................................................53.1基准的选择.............................................................................................................................................53.1.1精基准的选择..............................................................................................................................53.1.2粗基准的选择..............................................................................................................................53.1.3机械加工工艺顺序.............................................................................................................................53.2工艺方案.................................................................................................................................................53.1工序尺寸的确定....................................................................................................................................7第四章确定切削用量与时间定额...................................................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