GAUGE-R&R

2011.04.25GAUGER&RCHECKSHEETProcessVariation作成审核批准Date:2011年04月25日DepartmentDescriptionControlNo.PartNo.MeasuringInstrumentMeasuringItemModelNo.SPEC.SerialNo.ToleranceControllerAccuracySampleNo.AppraiserTrial#12345678910Average15.425.425.445.465.465.475.485.475.395.495.450025.405.425.435.455.475.475.475.485.405.485.4470张爱娟35.415.435.445.455.465.465.475.485.395.495.4480Average5.415.425.445.455.465.475.475.485.395.49Xa=5.4483Range0.020.010.010.010.010.010.010.010.010.01Ra=0.011015.415.425.435.465.465.465.475.485.395.485.446025.405.435.445.455.465.475.475.475.405.495.4480迮海燕35.425.435.445.455.475.475.485.475.405.485.4510Average5.415.435.445.455.465.475.475.475.405.48Xb=5.4483Range0.020.010.010.010.010.010.010.010.010.01Rb=0.011015.415.435.435.455.465.465.485.485.405.495.449025.405.425.445.465.475.475.475.485.405.495.4500付曼曼35.425.435.435.465.465.475.485.475.395.485.4490Average5.415.435.435.465.465.475.485.485.405.49Xc=5.4493Range0.020.010.010.010.010.010.010.010.010.01Rc=0.0110SampleAverage[XP]5.415.435.445.455.465.475.475.485.405.49X=5.4483RP=0.0900[Ra+Rb+Rc]/[#ofAppraiser]=RR=0.0110[MaxX]-[MinX]=XDIFFRANCETrials3XDiffrance=0.0010[R*(D4=2.58)]=UCLRD30.00UCLR=0.0284[R*D3]=LCLRD42.58LCLR=0.0000●Repeatability-EquipmentVariation(EV)●%EV=100[EV/TV]EV=R×K1Trials3=22%=0.0110×0.5908K10.5908=0.0064988●Reproducibility-AppraiserVariation(AV)●%AV=100[AV/TV]AV=[(XDIFFRANCE×K2)2-(EV2/nr)]n=NunberofSampler=NumberofTrials=0%=[(0.0010×0.5231)^2-(0.0064988^2/10×3)]=0Appraisers3●Repeatability&Reproducibility(R&R)K20.5231●%R&R=100[R&R/TV]R&R=(EV2+AV2)K30.3146=22%=(0.006499^2+0^2)=0.0064988●PartVariation(PV)●%pv=100[PV/TV]PV=RP×K3=97%=0.028314DetermineResult●TotalVariation(TV)OK●ndc=1.41×(PV/R&R)TV=R&R^2+PV^2OK●=6=0.0290502NGOK●见（检查基准书第⑤点）A4(210X297)SME-生产-品质B-023盐城世明电子器件（有）Specification0%＜%R&R＜10%10%＜%R&R＜30%30%＜%R&Rndc=51412343殷文华BANDCABLEA-GYKPP011-990105.5±0.20.4MM0.01MM世明电子品质科SME-生产-测定-003工场显微镜MM-4002011.04.25GAUGER&RCHECKSHEETProcessVariation作成审核批准Date:2011年04月25日DepartmentDescriptionControlNo.PartNo.MeasuringInstrumentMeasuringItemModelNo.SPEC.SerialNo.ToleranceControllerAccuracySampleNo.AppraiserTrial#12345678910Average11.271.251.241.291.301.231.271.251.201.301.260021.261.261.251.291.291.231.281.241.211.291.2600张爱娟31.271.251.251.281.301.241.281.251.211.301.2630Average1.271.251.251.291.301.231.281.251.211.30Xa=1.2610Range0.010.010.010.010.010.010.010.010.010.01Ra=0.010011.261.261.251.281.291.231.271.251.201.291.258021.271.251.251.281.291.231.271.241.211.291.2580迮海燕31.271.261.261.291.301.241.281.241.211.301.2650Average1.271.261.251.281.291.231.271.241.211.29Xb=1.2603Range0.010.010.010.010.010.010.010.010.010.01Rb=0.010011.261.251.251.291.301.241.281.241.211.301.262021.261.261.241.291.301.231.281.241.211.291.2600付曼曼31.271.251.241.281.291.231.271.251.201.301.2580Average1.261.251.241.291.301.231.281.241.211.30Xc=1.2600Range0.010.010.010.010.010.010.010.010.010.01Rc=0.0100SampleAverage[XP]1.271.251.251.291.301.231.281.241.211.30X=1.2610RP=0.0889[Ra+Rb+Rc]/[#ofAppraiser]=RR=0.0100[MaxX]-[MinX]=XDIFFRANCETrials3XDiffrance=0.0010[R*(D4=2.58)]=UCLRD30.00UCLR=0.0258[R*D3]=LCLRD42.58LCLR=0.0000●Repeatability-EquipmentVariation(EV)●%EV=100[EV/TV]EV=R×K1Trials3=21%=0.0100×0.5908K10.5908=0.005908●Reproducibility-AppraiserVariation(AV)●%AV=100[AV/TV]AV=[(XDIFFRANCE×K2)2-(EV2/nr)]n=NunberofSampler=NumberofTrials=0%=[(0.0010×0.5231)^2-(0.005908^2/10×3)]=0Appraisers3●Repeatability&Reproducibility(R&R)K20.5231●%R&R=100[R&R/TV]R&R=(EV2+AV2)K30.3146=21%=(0.005908^2+0^2)=0.005908●PartVariation(PV)●%pv=100[PV/TV]PV=RP×K3=98%=0.0279644DetermineResult●TotalVariation(TV)OK●ndc=1.41×(PV/R&R)TV=R&R^2+PV^2OK=7=0.0285817NGOK殷文华BANDCABLEJHS015-120101.3±0.20.4MM0.01MM世明电子品质科SME-生产-测定-003工场显微镜MM-400见（检查基准书第⑤点）A4(210X297)SME-生产-品质B-023盐城世明电子器件（有）Specification0%＜%R&R＜10%10%＜%R&R＜30%30%＜%R&Rndc=51412343GAUGER&RCHECKSHEETProcessVariation作成审核批准-Date:2011年06月08日DepartmentDescriptionControlNo.PartNo.MeasuringInstrumentMeasuringItemModelNo.SPEC.SerialNo.ToleranceControllerAccuracySampleNo.AppraiserTrial#12345678910Average16.246.246.236.276.206.266.256.286.246.216.242026.236.256.226.286.216.276.256.296.246.226.2460张爱娟36.246.246.226.286.216.276.266.286.256.216.2460Average6.246.246.226.286.216.276.256.286.246.21Xa=6.2447Range0.010.010.010.010.010.010.010.010.010.01Ra=0.010016.246.256.226.286.206.276.266.296.256.216.247026.246.246.236.286.206.276.256.286.246.226.2450迮海燕36.246.246.236.276.216.266.266.286.246.226.2450Average6.246.246.236.286.206.276.266.286.246.22Xb=6.2457Range0.000.010.010.010.010.010.010.010.010.01Rb=0.009016.236.256.236.276.216.266.256.296.256.216.245026.236.256.236.276.216.266.266.296.256.226.2470付曼曼36.246.256.236.286.216.276.266.286.246.216.2470Average6.236.256.236.276.216.266.266.296.256.21Xc=6.2463Range0.010.000.000.010.000.010.010.010.010.01Rc=0.0070SampleAverage[XP]6.246.256.236.286.216.276.266.286.246.21X=6.2447RP=0.0778[Ra+Rb+Rc]/[#ofAppraiser]=RR=0.0087[MaxX]-[MinX]=XDIFFRANCETrials3XDiffrance=0.0017[R*(D4=2.58)]=UCLRD30.00UCLR=0.0224[R*D