AIAG-CQI-9热处理系统评估HTSA(Heat-Treat-System-Assessment

SpecialProcess:HeatTreatProcessAssessment特殊过程:热处理过程评估FacilityName:工厂名称:Address:地址:PhoneNumber/电话Type(s)ofThermalProcessingatthisLocation:热处理类型FaxNumber/传真ProcessTable1工艺表1Carburizing/渗碳NumberofHeatTreatEmployeesatthisLocation:Carbonitriding/氮碳共渗本地热处理员工数量：CarbonCorrection/修复渗碳CaptiveHeatTreater(Y/N)NeutralHardening/中性淬火公司内部有热处理过程吗Austempering奥氏体回火/Martempering马氏体回火CommercialHeatTreater(Y/N)Tempering/回火有外包的热处理过程吗PrecipitationHardening/Aging脱溶硬化-时效处理DateofEvaluation:评估日期DateofPreviousEvaluation:ProcessTable2工艺表2先前评估日期Nitriding(Gas)/渗氮（气体）Ferritic-Nitrocarburizing(GasorSalt)/铁酸盐碳氮共渗（气体或盐）ProcessTable3工艺表3AluminumHeatTreatment/铝热处理ProcessTable4工艺表4InductionHeatTreating/感应热处理CurrentQualityCertification(s)目前质量证明ISO9001:2000andISO/TS16949:2002DateofRe-evaluation(ifnecessary):重新评估日期（若需要）PersonnelContacted:联系人Name姓名Title职位Phone电话Email邮件Auditors/Assesors审核人Name姓名Company公司Phone电话Email邮件NumberofNotSatisfactoryFindings“不满意”项数目QuestionNumberQuestion问题Requirements/Guidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改进1.1现场是否配备有资格的热处理专业人员?·全职、在册员工·具备冶金和热处理专业知识·至少5年热处理操作经验或至少5年基础冶金教育及热处理经验1.1Isthereadedicatedandqualifiedheattreatpersonon-site?Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedheattreatpersononsite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandheattreatknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinheattreatoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandheattreatexperience.1.2是否进行热处理的先期质量策划？（APQP）·有APQP程序，每个零件进行了可行性研究和内部批准·相似零件能够组成零件族并得到定义·PPAP后，无顾客未批准的过程更改·重大过程更改的澄清应联系顾客并保持记录1.2DoestheheattreaterperformAPQP?TheorganizationshallincorporateadocumentedAdvanceProductandQualityPlanning(APQP)procedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.AftertheProductionPartApprovalProcess(PPAP)isapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theheattreatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofsignificantprocesseschangeshallbedocumented.1.3PFMEA‘s是否得到更新，并与目前的过程相一致？·具有文件化的PFMEA管理程序并确保PFMEA得到更新以反映当前零件的质量状态·PFMEA’s适用与每个零件或零件族，体现了从接收到发运的所有过程步骤和所有关键的过程参数·有组织或顾客确定的重要或关键特性应得到识别、定义和体现在FMEA’s中·应有包括生产操作者在内的跨功能小组来开发PFMEA·每年应考虑解决高的风险系数（RPNS）的项目SpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估Assessment评估Section1-ManagementResponsibility&QualityPlanning管理职责&质量计划1/20QuestionNumberQuestion问题Requirements/Guidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改进SpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估Assessment评估1.3AreheattreatPFMEA'suptodateandreflectingcurrentprocessing?TheorganizationshallincorporatetheuseofadocumentedProcessFailureModeandEffectsAnalysis(PFMEA)procedureandensurethePFMEAsareupdatedtoreflectcurrentpartqualitystatus.ThePFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofthePFMEA,anditemswiththehighestRiskPriorityNumbers(RPNs)shallbeaddressedannually.Allsignificantorcriticalcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedinthePFMEA.1.4控制计划是否得到更新，并与目前的过程相一致？·具有文件化的控制计划管理程序确保控制计划得到更新，以反映当前的控制·使用于每个零件或零件族，体现了从来料接收到零件发运的所有过程步骤、所有关键的过程参数和所使用的设备·应有包括生产操作者在内的跨功能小组来开发控制计划·与作业指导书（WorkInstructions)、工艺流程卡（Shoptravelers）、PFMEA‘s保持一致性·由组织或顾客确定的重要或关键特性应得到识别、定义和体现·针对过程和产品特性评估的样本大小和抽样频率应该与该过程表中的3.0和4.0节中的最低要求保持一致1.4Areheattreatprocesscontrolplansuptodateandreflectingcurrentprocessing?TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andPFMEAs.Allsignificantorcriticalcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.SamplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables,Sections3.0and4.0.2/20QuestionNumberQuestion问题Requirements/Guidance要求/指导ObjectiveEvidence客观证据N/A不适合Satisfactory满意NotSatisfactory不满意NeedsImmediateAction需要立即改进SpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估Assessment评估1.5所有相关的