slides-simotion-flying-saw-v1-4

©SiemensAG2009.AllRightsReserved.SIMOTIONFlyingSawV1.4©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxIntroductionTheapplicationSIMOTIONFlyingSawwasdevelopedwiththeobjectivetoaddressmanyoftheknowncuttingapplicationsusingjustoneapplicationsoftware.Whenrequired,theapplicationcanbeconfiguredoralsochangedasaresultofopenness.UsingtheSIMOTIONcontrolplatformtheapplicationSIMOTIONFlyingSawallowstorealizeflyingsaworflyingshearstobeimplementedforthewidestrangeofapplications,e.g.foil,film,paper,currogatedetc.Worksincombinationwith:SIMOTIONLineAxis©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxBenefitswhenusingtheApplicationƒShorterengineeringandservicetimes(samelook&feel)ƒCanbeusedinallprogramminglanguagesƒIndustrystandardsareusedƒSupportedbythevariousPMApplicationCentersƒContinuouslyupdatedintheIntranetƒEssentiallyopensourcecodesothatyoucanadaptthefunctionstoyourrequirementsƒUserManualsinEnglishandGermanƒSimpletolearn&gettoknowusingapplicationexamplesƒFreeofCharge©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxContentsoftheApplicationƒPowerPointpresentation(English/German)ƒUnits/libraries(programmingineitherSTorMCC)ƒUserManuals(English/German)ƒExampleprojectforSIMOTIONDdemonstrationcaseƒFeedbacksheets(English/German)ƒChangelog(changehistory)©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxScopeofFunctionalityAmaterialweb,fedusingthematerialfeedmechanismistobecutintoidenticalpartsandsections.Asaresultofthecharacteristicsofthematerial,thematerialcannotbecutatonceacrossthewholewidthofthewebwithjustonecut.Inorderthatthemotionofthematerialwebdoesnothaveanimpactonthecut,eitherthematerialwebmustbestoppedduringthecut,orthecuttingdevicemustbemovedinsynchronismwiththematerialweb–i.e.thematerialwebiscutonthefly.Whyflyingprocessing/machining?Flyingprocessing/machiningisrequired,if•Iftheflowofproductsweretobestoppedduetoasub-process(generallyathermalprocess)thiswouldresultinareductioninqualityorevenwaste.•Stoppingtheproductflowcannotbejustifiedasaresultoftheenergydemandwhendeceleratingandaccelerating.•Theindividualprocessing/machiningstepsaretoodifferentsothatastandarddelaytimecannotbejustifiedfromacost-effectiveperspective.©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxScopeofFunctionalityƒWiththeSAPFlyingSawthecommonworkprocedurescanbedone„onthefly“.Withcontinuouslyprocessingafasterandenergyoptimizedoperationispossible.ƒThetraversingslidewiththecuttingtoolwillbesynchronizedtoapredefinedpositionontheproductperiodically.Duringcuttingprocesstransferspeedandtoolspeedarethesame.SpindleSlideSaw,Shear,StampsMaterialspeedM/EMESIMOTION/SINAMICS©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxScopeofFunctionalitySpeeddiagram:timespeedToolspeedOperationphase1234Machinespeed1.)Startposition/startsynchronizing2.)Startoperationphase3.)Startdesynchronizing4.)Traversebacktostartposition©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxScopeofFunctionality©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxScopeofFunctionalityƒOpensourceƒPreciselysynchronizingataspecificpositionƒIntheprocessingdomainthetoolandthewebhavethesamevelocityƒSetstartingpositionofthe„flying“axisƒStartingpositioncanbechangedontheflybetweentwocutsƒ„Cutting“ataprintmarkƒThesynchronouspositionisdetectedusingameasuringprobeandaprintmarkƒ„Cutting“tolengthƒThesynchronouspositioniscalculatedfromthedistancethematerialhasmovedƒImmediateCutƒAcutcanbeinitiatedbytheoperatorƒCreatingagapƒThecuttingunitadditionallymovesthewebafterthecut©SiemensAG2009.AllRightsReserved.IndustrySectorExampleProjectExampleConfigurationFunctionBlockOverviewScopeofFunctionalityContentsoftheApplicationBenefitswhenusingtheApplicationIntroductionConvertingToolboxFunctionBlockOverviewTheFlyingSawfunctionalityispartofthetheapplicationSIMOTIONFlyingSaw:©SiemensAG2009.AllRightsR