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控制计划发布日期Controlplanoriginaldate姓名周勋控制计划修改日期NameControlplanrevisiondate职务Responsibility产品Product过程Process标准及公差spec&tolerance量测技术measurementtech抽样数量samplesize抽样频率samplefrequency1进料检验IncomingQualityControl相关测试仪器Instrument&calipers&gauge产品零件检查IncomingMaterialInspection所有零件性能及外观检查CheckTheMaterialFunction&Appearance参照技术文件及检验规范RefSPEC&IncomingQualitycontrolStandards相关测试仪器Instrument&calipers&gaugeGB2828及进料检验标准RefGB2828&IncomingQualityControlStandards每批次EveryLot进料检验标准及SPCIncomingQualityControlStandards&SPC供应商改善报告VenderCAR/采购Purchase、供应商VenderTeamLeader：TeamMenber:组长：组员:ProcessQualityControlPlan□生产□试生产序号S/N过程描述Stepdescription过程质量控制计划改进计划及责任人Reactionplan&responsibleparty所用机器/设备/工治具Machine,device,jig,tool特性Characteristic检验及评估方法Inspection/evaluationmethod控制方法Controlmethod产品Product过程Process标准及公差spec&tolerance量测技术measurementtech抽样数量samplesize抽样频率samplefrequency序号S/N过程描述Stepdescription改进计划及责任人Reactionplan&responsibleparty所用机器/设备/工治具Machine,device,jig,tool特性Characteristic检验及评估方法Inspection/evaluationmethod控制方法Controlmethod2初级绕线windpriary绕线机windingmachine变压器初级线圈madepriary漆包线规格及绕制密度/匝数/层数Controlturns/layers&wirespec参照技术文件RefSPEC自动计数器及目视检查automaticelectriccounter100%机器设定时及绕制过程中machineset-up&everylot机器设定及自我检查和首检set-up&initial&periodiccheck调整机器adjustmachine/作业员和巡检及IE人员operator&technician&IPQC3焊接及贴温度开关(保险丝)solder&mountthermostatorfuse锡炉tinpot变压器温度保险TransformerTempprotect规格/焊接及摆放MaterialSPEC&solder&mount320+/-20度degrees目视检查及温度计Visualinspection&thermometer100%过程中及每天二次温度测量Everylot&TempTesttwiceperday作业标准及巡检SOP&periodiccheck机器调整和作业纠正/作业员、巡检及adjustmachine&CA/operator&technician&IPQC4焊接初级引线solderlead锡炉tinpot变压器引出线连接leadtowindingconnection焊接工艺SolderTech320+/-20度degrees目视检查及温度计Visualinspection&thermometer100%过程中及每天二次温度测量Everylot&TempTesttwiceperday作业标准及巡检SOP&periodiccheck机器调整和作业纠正adjustmachine&CA/作业员、巡检operator&technician&IPQC5初级线圈绝缘Tapepriary包胶纸机tapingmachine初级线圈与其他部分绝缘insulationbetweenwindings胶纸厚度及叠绕系数tapethickness&overlap参照技术文件RefSPEC卡尺及目视检查calipers&visualinspection100%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC产品Product过程Process标准及公差spec&tolerance量测技术measurementtech抽样数量samplesize抽样频率samplefrequency序号S/N过程描述Stepdescription改进计划及责任人Reactionplan&responsibleparty所用机器/设备/工治具Machine,device,jig,tool特性Characteristic检验及评估方法Inspection/evaluationmethod控制方法Controlmethod6次级绕线windpriary绕线机windingmachine变压器初级线圈madepriary漆包线规格及绕制密度/匝数/层数Controlturns/layers&wirespec参照技术文件RefSPEC自动计数器及目视检查automaticelectriccounter100%机器设定时及绕制过程中machineset-up&everylot机器设定及自我检查和首检set-up&initial&periodiccheck调整机器adjustmachine/作业员和巡检及IE人员operator&technician&IPQC7焊接次级引线solderlead锡炉tinpot变压器引出线连接leadtowindingconnection焊接工艺SolderTech320+/-20度degrees目视检查及温度计Visualinspection&thermometer100%过程中及每天二次温度测量Everylot&TempTesttwiceperday作业标准及巡检SOP&periodiccheck机器调整和作业纠正adjustmachine&CA/作业员、巡检operator&technician&IPQC8通断测试测试治具使产品符合技术规格meetelectricspec线包通断测试参照技术文件RefSPEC测试治具100%过程中Everylot作业标准SIP调整机器及改善对策adjustmachine&CA/作业员、检验员和巡检及IE人员operator&technician&IPQC&inspector9贴保护胶纸手工作业变压器线包保护胶纸厚度tapethickness参照技术文件RefSPEC卡尺及目视检查calipers&visualinspection100%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC10插片插片机变压器插片矽钢片厚度参照技术文件RefSPEC卡尺及目视检查calipers&visualinspection2%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC产品Product过程Process标准及公差spec&tolerance量测技术measurementtech抽样数量samplesize抽样频率samplefrequency序号S/N过程描述Stepdescription改进计划及责任人Reactionplan&responsibleparty所用机器/设备/工治具Machine,device,jig,tool特性Characteristic检验及评估方法Inspection/evaluationmethod控制方法Controlmethod11装铁桥手工作业变压器铁桥安装铁桥尺寸参照技术文件RefSPEC卡尺及目视检查calipers&visualinspection2%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC12耐压测试耐压测试仪使产品符合技术规格meetelectricspec耐压测试参照技术文件RefSPEC耐压测试仪100%过程中Everylot作业标准SIP作业员、检验员和巡检及IE人员operator&technician&IPQC&inspector13空载特性检验1N0loadtest1电参数测试仪electrictester使产品符合技术规格meetelectricspec空载电流/空载电压测试Noloadcurrent＆turnstest参照技术文件RefSPEC电参数测试仪electrictester100%过程中Everylot作业标准SIP调整机器及改善对策adjustmachine&CA/作业员、检验员和巡检及IE人员operator&technician&IPQC&inspector14浸油漆浸油槽变压器浸油油漆比重参照技术文件RefSPEC滴漏计2%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC15烘干烘箱变压器烘干烘烤时间\温度参照技术文件RefSPEC温度计2%过程中及每天二次温度测量Everylot&TempTesttwiceperday作业标准及巡检SOP&periodiccheck机器调整和作业纠正adjustmachine&CA/作业员、巡检operator&technician&IPQC产品Product过程Process标准及公差spec&tolerance量测技术measurementtech抽样数量samplesize抽样频率samplefrequency序号S/N过程描述Stepdescription改进计划及责任人Reactionplan&responsibleparty所用机器/设备/工治具Machine,device,jig,tool特性Characteristic检验及评估方法Inspection/evaluationmethod控制方法Controlmethod16异物检查目视作业使产品无异物异物检查作业标准SOP目视检查Visualinspection100%过程中Everylot作业标准及巡检SOP&periodiccheck作业纠正correctiveaction/作业员、巡检及operator&IPQC17耐压测试耐压测试仪使产品符合技术规格meetelectricspec耐压测试Noloadcurrent＆turnstest参照技术文件RefSPEC耐压测试仪100%过程中Everylot作业标准SIP调整机器及改善对策adjustmachine&CA/作业员、检验员和巡检及IE人员operator&technician&IPQC&inspector18空载特性检验2NOloadtest2电参数测试仪electrictester使产品符合技术规格meetelectricspec空载电流/负载电压测试Noloadcurrent＆loadturnstest参照技术文件RefSPEC电参数测试仪electrictester100%过程中Everylot作业标