BMWK1100LTK1100RSmanualdereparatiewwwmanualederepa

BMWAGMotorcycleDivisionAfterSalesK1100LT/RSRepairManualPublishedbyBMWAGMotorcycleDivisionAfterSalesUX-VS-2Allrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermany5/99IntroductionThisrepairmanualwillhelpyoutoperformallthemainmaintenanceandrepairworkcorrectlyandefficient-ly.Ifitisconsultedregularlybyworkshoppersonnelitwillformausefuladditiontothetheoreticalandprac-ticalknowledgeacquiredattheBMWTrainingCentre.ItisacontributiontowardsachievingevenhigherServicequality.AllinformationinbothtextandillustrationsreferstomotorcyclesinstandardconditionorwithgenuineBMWaccessoriesinstalled,andnottomotorcycleswhichhavebeenmodifiedinanywaytodepartfromthemanufacturer’sspecification.•Therepairmanualisstructuredinthelogicalsequenceoftheworktobeperformed:Removal,Disas-sembly,Repair,Assembly,Installation.•Theentirecontentsaredividedintoindividualchapters,correspondingtotheConstructionGroups.11.10ChapterPagenumberwithinchapter•WorktobeperformedduringanInspectionisdescribedinGroup“00”.ThevariousinspectionroutinesarenumberedI,II,IIIandIV.Thisnumberingisrepeatedintheworkdescriptionswhichfollow,sothatworkcantakeplacewithoutinterruption.•UseoftheBMWspecialtoolsneededforcertaintasksisdescribedintheworkinstructions.Iftheneedarises,repairinstructionsarealsoissuedintheformofServiceInformation.Thisinformationisofcourseincorporatedintothenextissueoftherepairmanual.Wealsorecommend,asanadditionalsourceofinformation,theElectronicPartsCatalogue(ETC),whichcontainsclearandeasy-to-followillus-trations.Iftheworkdescribedhereisrestrictedtoaparticularequipmentspecification,forinstanceifaspecificop-tionalextra(OE)isfitted,thisisstatedinsquarebracketsatthestartoftheitemconcerned,e.g.[LT].Pleaserefertothefollowingpagesaswellforadescriptionofothersymbolsusedandhowtoworkwithit.BMWAGMotorcycleDivisionAfterSalesPublishedby:BMWAGMotorcycleDivisionAfterSalesUX-VS-2D-80788MünchenAllrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermanyUsageEachchapterstartswiththelistofcontents.ThelistofcontentsisfollowedbytheTechnicalDatatable.Chapter00“Maintenanceandgeneralinstructions”detailsthehandoverchecklistandlistsalltighteningtorquesandoperatingfluids.KeytosymbolsInthisWorkshopManualfortheK1200LTmodel,thefollowingsymbolsareused;theirmeaningsareex-plainedinthetable.SpecialinstructionsaimedatimprovingtheworkproceduresLNote:Specificinformationonoperating,inspectingandadjustingworkforthemotorcycleaswellasmaintenanceprocedures.eCaution:Instructionsandprecautionsspecificallyintendedtopreventdamagetothemotorcycle.Failuretocomplywiththemcouldinvalidatethewarranty.dCaution:Thissymbolstandsforprecautionsandmeasureswhichareessentialinordertoprotecttheriderorotherpersonsfrompossiblysevereorfatalinjury.ContentsHeadlinesfortheworkdescribedinthechapter...........................................withtherelevantpagenumberXTighteningtorques:ValuesarestatediftheydifferfromDINEN24014orDIN912ISOindustrialstandards.OrderNo.01719799131UX-VS-2,12/98PrintedinGermanyCustomerRegistrationNo.OrderNo.SignatureofmechanicBMWInspection1000km/600mlsBMWService10000km/6000milesBMWInspection20000km/12000milesBMWAnnualServiceChangeoilwhenengineatregularoperatingtemperature,renewoilfilterelement1)Changeoilingearbox,finaldriveandtelescopicfork2)Cleaninductivesensoratrearwheel2)Greaseupper/lowerclutchcablenipplesandside/centrestandpivotsRenewintakeaircleanerelement3)Renewfuelfilterelement4)CheckhoseclipsonfuelandcoolingsystemforleaksandtakeupslackifnecessaryCheckcoolantlevelandconcentration,andtopupifnecessaryRenewcoolantafteratleastevery2years*)Checkbrakepadsanddiscsforwear,renewifnecessary*)Checkfront/rearbrakefluidlevel,topupifnecessary*)[bSI0002795(716)]Checkbrakesystemwithregardtofunction,leaks;repair/renewasrequired*)RenewbrakefluidatleastonceayearChecksensorgapforABSatfrontandrear,adjustifnecessary6)Checksensor/pulsewheelforABSatfrontandrearforcontamination,cleanifnecessary6)5)Checkoperationofelectricsidestandswitch(angle)Checkclutchoperatingclearance,adjustifnecessaryCheckfreetravelatthrottleandcold-start(choke)cables,adjustifnecessaryRenewsparkplugsReadoutMOTRONICfaultmemory7)Checkvalveclearences,adjustifnecessary8)5)Checksteeringheadbearingplay,adjustifnecessary*)Checkbatteryacidlevel,topupwithdistilledwaterifnecessaryCleanandgreasethebatteryposts,ifnecessaryTakeupslackatboltsandnuts:–powerunittoframe–suspensionstrutmounts–side/centerstandpivot–rearwheelstudsApplysiliconespraytoguiderodsofadjustablewindshield(onlyK1100LT,K75RT)Checkidlespeed,throttlesynchronisationandCOvalue,adjustifnecessaryFinalinspectionwithsafety/operatingcheck:–conditionoftyresandwheels,tyrepressures–lightsandsignalsystems–telltaleandwarninglights–clutchandgearshift–handbrakeandfootbrake,ABS–steering–instruments–testride,ifnecessaryRecommendation:Insevereoperatingconditions,greasethethr