BMWR1150RABSmaintenancemanual

BMWMotorradAfterSalesR1150RMaintenanceBMWIntegralABSPublishedby:©BMWMotorradAfterSalesUX-VS-2Allrightsreserved.Nottobereprinted,translatedorduplicatedeitherwhollyorinpartwithoutpriorwrittenpermission.Errorsandomissionsexcepted;subjecttotechnicalamendment.ProducedinGermany01/01OrderNo.01710029614UX-VS-2,12.2000PrintedinGermanyCustomerRegistrationNo.OrderNo.Mechanic’ssignatureBMWInspectionat1,000km(600miles)BMWService10,000km(6,000miles)BMWInspectionevery20,000km(12,000miles)BMWAnnualServiceReadthefaultcodememorywiththeBMWMoDiTeC[IntegralABS]performbleedtestwithBMWMoDiTeCChangeoilwhileatregularoperatingtemperatureandreplacetheoilfilterelementIfthemotorcycleisriddenonlyforshortdistancesoroutsidetemperaturesarebelow0°C:atthelatestevery3,000km(1,800miles)*)Changeoilingearboxwhileatoperatingtemperatureevery2years*)atthelatestevery2yearsChangeoilinrearwheeldrivewhileatoperatingtemperatureifnecessary,cleaninductivesensoronrearwheelevery40,000km(24,000miles)oratthelatestevery2years*)40,000every2yearsReplacefuelfilter*)Normallyevery40,000km(24,000miles),iffuelisofpoorqualityevery20,000km(12,000miles)40,000Checkthebatteryfluidlevel,ifnecessarytopupwithdistilledwaterCleanandgreasebatterypolesifnecessaryReplaceintakeairfilterelementInverydirtyanddustyoperatingconditions,replaceevery10,000km(6,000miles)orevenmorefrequentlyifnecessary*)ReplacePoly-Vbelt*)ReplacethePoly-Vbeltevery60,000km(36,000miles);donotadjustit60,000CheckbrakefluidlevelatfrontandrearCheckoperationofbrakesystemandfreedomfromleaks;repair/replaceitemsifnecessary*)Examinebrakepadsanddiscsforwear,replaceasnecessary*)[WithoutABS]changebrakefluideverytwelvemonths[IntegralABS]changebakefluidinwheelcircuitevery12months[IntegralABS]changebrakefluidincontrolcircuitevery2years*)every2years[IntegralABS]performbleedtestwithBMWMoDiTeCCheckclutchfluidlevelChangetheclutchfluid*)every2yearsatthelatestevery2yearsChecktightnessofrearwheelstudsCheckrearwheelbearingplaybytiltingwheelCheckswingingarmbearings(freedomfromplay),adjustifnecessary*)GreasethesidestandpivotCheckfunctionofsidestandcontactswitchCheckconditionofsparkplugsReplacesparkplugsTightencylinderheadnutsCheck/adjustvalveclearancesCheckthatthethrottlecablemovesfreelyandisfreeofkinksandchaffing,replaceifnecessary*)Checkthrottle-cableplaychecksynchronisation,repairleaksifnecessary*)Finalinspectionwithroadsafetyandfunctionalcheck:–Conditionoftyresandwheels,tyrepressures–Lightsandsignallingequipment,telltaleandwarninglights,instruments,–clutch,gearshiftmechanism,handbrakeandfootbrake,steering,–ifnecessary,testdrive*)ChargedasanadditionalitemBMWMotorradMaintenancescheduleR1100SEVO/R1150R/R1150RTOrderNo.01710029614UX-VS-2,12.2000PrintedinGermanyCustomerRegistrationNo.OrderNo.Mechanic’ssignatureBMWPre-deliverycheckChecktheshippingcratefordamageMotorcycle:–unpack–installremainingitems–inspectfordamage–checkthatdeliveryiscomplete:ToolkitOn-boardliteratureIgnitionkeysScopeofoptionalextrasFillandchargethebattery(markwithchargingdate)Checkengineoillevelwhencoldandcorrectifnecessary.Checkheadlightsettingandadjustifnecessary.Checktightnessofrearwheelstuds(notecorrecttighteningtorque)ChecktyrepressuresFillupwithfuel[IntegralABS]performbleedtestwithBMWMoDiTeCFinalinspectionasfunctionalcheck:–Clutch,gearshift–Handbrakeandfootbrake–Lightsandsignallingequipment,telltaleandwarninglights,instruments,–Checkoperationofoptionalextras–Ifnecessary,testdriveConfirmpre-deliverycheckin“ServiceandTechnicalBooklet”.FinalcleaningMotorcyclehandedoveron:BMWMotorradPre-deliverycheckR1100SEVO/R1150R/R1150RTOrderNo.01710026973UX-VS-2,07.00PrintedinGermanyItemDesiredvalueUnitofmeasure-ment/specificationOilcapacitiesEngine(withfilter)(withoutfilter)TransmissionInitialfillingOilchangesRearwheeldriveInitialfilling/oilchange3.75(6.6)3.50(6.15)approx.1.0(1.76)approx.0.8(1.41)ofoiltobottomedgeoffillerneckapprox.0.25(0.44)ofoiltobottomedgeoffillernecklitres(Imp.pints)litres(Imp.pints)[SI1104890]Engineoilgrade:brand-nameHDoilforfour-strokespark-ignitionengines,APIclassesSE,SF,SG;combinationwithCCorCDspecificationlitres(Imp.pints)litres(Imp.pints)Brand-namehypoidgearoil,SAEclassGL5SAE90litres(Imp.pints)Brand-namehypoidgearoil,SAEclassGL5SAE90Valveclearancesmeasuredcold(max.35°C/95°F)Inlet:0.15(0.006)Exhaust:0.30(0.012)mm(in)mm(in)IgnitiontimingstaticsettingadjustatTDCSparkplugsElectrodegapWearlimit0.8(0.0315)1.0(0.039)mm(in)mm(in)Idlespeed1,100±50rpmThrottlecablesettingforcold-start(increasedidle)speedforthrottle(twistgrip)cablefordividercablezeroplayapprox.0.5(0.02)zeroplaymm(in)freetravelBrakesColourofidentificationmarkonbrakecalipers/brakepads,frontMinimumfrontpadthicknessMinimumrearpadthicknessMinimumfrontdiscthicknessMinimumreardiscthicknessgreen1.0(0.039)1.0(0.039)(wearmark)4.5(0.177)4.5(0.177)DOT4brakefluidmm(in)mm(in)mm(in)mm(in)Tyrepressuresdependingonloadfront:2.2–2.5(31.9–36.26)rear:2.5–2.9(36.26–42.06)bar(psi)bar(psi)Tighteningtorques:OilfilterEngineoildrainplug1132NmNmGearboxoilfillerplugGearboxoildrainplug3030NmNmRearwheeldriveoilfiller/drainpl