0-1dummyheaddummyheadHOWTOUSETHISMANUALHOWTOUSETHISMANUALAFewWordsAboutSafetyServiceInformationTheserviceandrepairinformationcontainedinthismanualisintendedforusebyqualified,professionaltechnicians.Attemptingserviceorrepairswithoutthepropertraining,tools,andequipmentcouldcauseinjurytoyouorothers.Itcouldalsodamagethevehicleorcreateanunsafecondition.Thismanualdescribesthepropermethodsandproceduresforperformingservice,maintenanceandrepairs.Someproceduresrequiretheuseofspeciallydesignedtoolsanddedicatedequipment.Anypersonwhointendstouseareplacementpart,serviceprocedureoratoolthatisnotrecommendedbyHonda,mustdeterminetheriskstotheirpersonalsafetyandthesafeoperationofthevehicle.Ifyouneedtoreplaceapart,useHondaGenuinepartswiththecorrectpartnumberoranequivalentpart.Westronglyrecommendthatyoudonotusereplacementpartsofinferiorquality.ForYourCustomer’sSafetyProperserviceandmaintenanceareessentialtothecustomer’ssafetyandthereliabilityofthevehicle.Anyerrororoversightwhileservicingavehiclecanresultinfaultyoperation,damagetothevehicle,orinjurytoothers.ForYourSafetyBecausethismanualisintendedfortheprofessionalservicetechnician,wedonotprovidewarningsaboutmanybasicshopsafetypractices(e.g.,Hotparts–weargloves).Ifyouhavenotreceivedshopsafetytrainingordonotfeelconfidentaboutyourknowledgeofsafeservicingpractice,werecommendedthatyoudonotattempttoperformtheproceduresdescribedinthismanual.Someofthemostimportantgeneralservicesafetyprecautionsaregivenbelow.However,wecannotwarnyouofeveryconceivablehazardthatcanariseinperformingserviceandrepairprocedures.Onlyyoucandecidewhetherornotyoushouldperformagiventask.ImportantSafetyPrecautionsMakesureyouhaveaclearunderstandingofallbasicshopsafetypracticesandthatyouarewearingappropriateclothingandusingsafetyequipment.Whenperforminganyservicetask,beespeciallycarefulofthefollowing:•Readalloftheinstructionsbeforeyoubegin,andmakesureyouhavethetools,thereplacementorrepairparts,andtheskillsrequiredtoperformthetaskssafelyandcompletely.•Protectyoureyesbyusingpropersafetyglasses,gogglesorfaceshieldsanytimeyouhammer,drill,grind,pryorworkaroundpressurizedairorliquids,andspringsorotherstored-energycomponents.Ifthereisanydoubt,putoneyeprotection.•Useotherprotectivewearwhennecessary,forexampleglovesorsafetyshoes.Handlinghotorsharppartscancausesevereburnsorcuts.Beforeyougrabsomethingthatlookslikeitcanhurtyou,stopandputongloves.•Protectyourselfandotherswheneveryouhavethevehicleupintheair.Anytimeyouliftthevehicle,eitherwithahoistorajack,makesurethatitisalwayssecurelysupported.Usejackstands.Makesuretheengineisoffbeforeyoubeginanyservicingprocedures,unlesstheinstructiontellsyoutodootherwise.Thiswillhelpeliminateseveralpotentialhazards:•Carbonmonoxidepoisoningfromengineexhaust.Besurethereisadequateventilationwheneveryouruntheengine.•Burnsfromhotpartsorcoolant.Lettheengineandexhaustsystemcoolbeforeworkinginthoseareas.•Injuryfrommovingparts.Iftheinstructiontellsyoutoruntheengine,besureyourhands,fingersandclothingareoutoftheway.Gasolinevaporsandhydrogengasesfrombatteriesareexplosive.Toreducethepossibilityofafireorexplosion,becarefulwhenworkingaroundgasolineorbatteries.•Useonlyanonflammablesolvent,notgasoline,tocleanparts.•Neverdrainorstoregasolineinanopencontainer.•Keepallcigarettes,sparksandflamesawayfromthebatteryandallfuel-relatedparts.Improperserviceorrepairscancreateanunsafeconditionthatcancauseyourcustomerorotherstobeseriouslyhurtorkilled.Followtheproceduresandprecautionsinthismanualandotherservicematerialscarefully.Failuretoproperlyfollowinstructionsandprecautionscancauseyoutobeseriouslyhurtorkilled.Followtheproceduresandprecautionsinthismanualcarefully.0-2dummyheaddummyheadHOWTOUSETHISMANUALHowToUseThisManualThismanualdescribestheserviceproceduresfortheCBR650F/FA,CB650F/FA.Sections1and3applytothewholemotorcycle.Section2illustratesproceduresforremoval/installationofcomponentsthatmayberequiredtoperformservicedescribedinthefollowingsections.Section4through22describepartsofthemotorcycle,groupedaccordingtolocation.Ifyouarenotfamiliarwiththismotorcycle,readTechnicalFeatureinSection1.FollowtheMaintenanceSchedulerecommendationstoensurethatthemotorcycleisinpeakoperatingcondition.Performingthefirstscheduledmaintenanceisveryimportant.Itcompensatesfortheinitialwearthatoccursduringthebreak-inperiod.Findthesectionyouwantonthispage,thenturntothetableofcontentsonthefirstpageofthesection.Mostsectionsstartwithanassemblyorsystemillustration,serviceinformationandtroubleshootingforthesection.Thesubsequentpagesgivedetailedprocedure.Refertothetroubleshootingineachsectionaccordingtothemalfunctionorsymptom.Incaseofanenginetrouble,refertoPGM-FIsectiontroubleshootingfirst.Asyoureadthismanual,youwillfindinformationthatisprecededbyasymbol.Thepurposeofthismessageistohelppreventdamagetoyourvehicle,otherproperty,ortheenvironment.©HondaMotorCo.,Ltd.SERVICEPUBLICATIONOFFICEDateofIssue:January,2014Yoursafety,andthesafetyofothers,isveryimportant.Tohelpyoumakeinformeddecisionswehaveprovidedsafetymessagesandotherinformationthroughoutthismanual.Ofco