cbr600f4

Downloadedfrom(Section3)recom­mendationstoensurethatthevehicleisinpeakoperatingconditionandtheemissionlevelsarewithinthestandardssetbytheU.S.EnvironmentalProtectionAgency,CaliforniaAirResourcesBoardanrlTr;rn.srortC:rnada.Performingthefirstscheduledmaintenanceisveryimportant.Itcompensatesfortheinitialwearthatoccursduringthebreak-inperiod.Sections1and3applytothewholemotorcycle.Section2illustratesproceduresforremoval/,...,~1'11iationofcomponentsthatmayberequiredtoperformservicedescribedinthefollowingsections.Sections4through19describepartsofthemotorcycle,groupedaccordingtolocation.Findthesectionyouwantonthispage,thenturntothetableofcontentsonthefirstpageofthesection.Mostsectionshaveanassemblyorsystemillustration,serviceinformationandtroubleshootingforthesection.Thesubsequentpagesgivedetailedprocedures.Ifyoudon'tknowthesourceofthetrouble,goto::t:lLlion22Troubleshooting.ALLINFORMATION,ILLUSTRATIONS,DIREC·TIONSANDSPECIFICATIONSINCLUDEDINTHISPUBLICATIONAREBASEDONTHELATESTPRODUCTINFORMATIONAVAILABLEATTHETIMEOFAPPROVALFORPRINTING.HONDAMOTORCO.,LTD.RESERVESTHERIGHTTOMAKECHANGESATANYTIMEWITHOUTNOTICEANDWITHOUTINCURRINGANYOBLIGATIONWHATEVER.NOPARTOFTHISPUBLICATIONMAYBEREPRODUCEDWITHOUTWRITIENPERMISSION.THISMANUALISWRITIENFORPERSONSWHOHAVEACQUIREDBASICKNOWLEDGEOFMAINTENANCEONHONDAMOTORCYCLES,MOTORSCOOTERSORATVS.DateofIssue:January,19992c::1-wcc002ctw2a2w(/)(i5(/)CJ:(.)....IC(.)C21-(.)w....IwCONTENTSGENERALINFORMATIONFRAME/BODYPANELS/EXHAUSTSYSTEMMAINTENANCELUBRICATIONSYSTEMFUELSYSTEMCOOLINGSYSTEMENGINEREMOVAL/INSTALLATIONCYLINDERHEAD/VALVECLUTCH/GEARSHIFTLINKAGEALTERNATOR/STARTERCLUTCHCRANKCASE/TRANSMISSIONCRANKSHAFT/PISTON/CYLINDERFRONTWHEEL/SUSPENSION/STEERINGREARWHEEL/SUSPENSIONHYDRAULICBRAKEBATTERY/CHARGINGSYSTEMIGNITIONSYSTEMELECTRICSTARTERLIGHTS/METERS/SWITCHESWIRINGDIAGRAMSTECHNICALFEATURETROUBLESHOOTINGINDEX•.,fjif}jf$1Downloadedfrom~sIReplacethepart(s)withnewone(s)beforeassembly.~Userecommendedengineoil,unlessotherwisespecified.-,Usemolybdenumoilsolution(mixtureoftheengineoilandmolybdenumgreaseinaratioof1:1).-s;;;liUsemulti-purposegrease(Lithiumbasedmulti-purposegreaseNLGI#2orequivalent).Usemolybdenumdisulfidegrease(containingmorethan3%molybdenum.•i,,.,.~equivalent).Example:Molykote®BR-2plusmanufacturedbyDowCorning,U.S.A.Multi-pL1rposeM-2manufacturedbyMitsubishiOil,JapanUsemolybdenumdisulfidepaste(containingmorethan40%molybdenumdisulfide,NLGI#2orequivalent).~Example:Molykote®G-npaste,manufacturedbyDowCorning,U.S.A.HondaMoly60(U.S.A.only)Raco!ASPmanufacturedbyRoca!Limited,U.K.RocolPastemanufacturedbySumicoLubricant,Japan~UsesiliconegrQaSQ.~Apply~lockingagent.Useamiddlestrengthlockingagentunlessotherwisespecified...-''~Applysealant.IUseDOT4brakefluid.Usetherecommendedbrakefluidunlessotherwisespecified....UseForkorSuspensionFluid.Downloadedfrom@HriTheexhaustcontainspoisonouscarbonmonoxidegasthatcancauselossofconsciousnessandmayleadtodeath.Runtheengineinanopenareaorwithanexhaustevacuationsysteminanenclosedarea.GASOLINEWorkinawellventilatedarea.Keepcigarettes,flamesorsparksawayfromtheworkareaorwheregasolineisstored.tM/.hWOHGasolineisextremelyflammableandisexplosiveundercertainconditions.KEEPOUTOFREACHOFCHILDREN.HOTCOMPONENTStMf.MMHEngineandexhaustsystempansbecomeveryhotandremainhotforsometimeaftertheengineisrun.Wearinsulatedglovesorwaituntiltheengineandexhaustsystemhavecooledbeforehandlingtheseparts.LUBRICATION&SEALPOINTS1-16CABLE&HARNESSROUTING1-18EMISSIONCONTROLSYSTEMS1-29EMISSIONCONTROLINFORMATIONLABELS1-32USEDENGINEOILUsedengineoilmaycauseskincancerifrepeatedlyleftincontactwiththeskinforprolongedperiods.Althoughthisisunlikelyunlessyouhandleusedoilonadailybasis,itisstilladvisabletothoroughlywashyourhandswithsoapandwaterassoonaspossibleafterhandlingusedoil.KEEPOUTOFREACHOFCHILDREN.BRAKEDUSTNeveruseanairhoseordrybrushtocleanthebrakeassemblies.Useavacuumcleaneroralternatemethodtominimizethehazardcausedbyairborneasbestosfibers.tM/.hU!mlInhaledasbestosfiber:;havebeenfoundtocau:;erespiratorydiseaseandcancer.BRAKEFLUIDCAUTION:Spillingfluidonpainted,plasticorrubberpartswilldamagethem.Placeacleanshoptoweloverthesepartswheneverthesystemisserviced.KEEPOUTOFREACHOFCHILDREN.1-1Downloadedfrom