nsa700adn12009

7/2009SYMBOLSThesymbolsusedthroughoutthismanualshowspecificserviceprocedures.Ifsupplementaryinformationisrequiredpertainingtothesesymbols,itwouldbeexplainedspecificallyinthetextwithouttheuseofthesymbols.Replacethepart(s)withnewone(s)beforeassembly.1Userecommendedengineoil,unlessotherwisespecified.Usemolybdenumoilsolution(mixtureoftheengineoilandmolybdenumgreaseinaratioof1:1).Usemulti-purposegrease(Lithiumbasedmulti-purposegreaseNLGI#2orequivalent).Usemolybdenumdisulfidegrease(containingmorethan3%molybdenumdisulfide,NLGI#2orequivalent).Example:Molykote®BR-2plusmanufacturedbyDowCorningU.S.A.Multi-purposeM-2manufacturedbyMitsubishiOil,JapanUsemolybdenumdisulfidepaste(containingmorethan40%molybdenumdisulfide,NLGI#2orequivalent).Example:Molykote®G-nPastemanufacturedbyDowCorningU.S.A.HondaMoly60(U.S.A.only)RocolASPmanufacturedbyRocolLimited,U.K.RocolPastemanufacturedbySumicoLubricant,JapanUsesiliconegrease.Applyalockingagent.Useamiddlestrengthlockingagentunlessotherwisespecified.Applysealant.1UseDOT4brakefluid.Usetherecommendedbrakefluidunlessotherwisespecified.4MUseForkorSuspensionFluid.HOWTOUSETHISMANUALCONTENTSThisservicemanualdescribestheserviceproceduresfortheNSA700A.FollowtheMaintenanceSchedule(Section4)recommendationstoensurethatthevehicleisinpeakoperatingcondition.Performingthefirstscheduledmaintenanceisveryimportant.Itcompensatesfortheinitialwearthatoccursduringthebreak-inperiod.Sections1and4applytothewholemotorcycle.Section3illustratesproceduresforremoval/installationofcomponentsthatmayberequiredtoperformservicedescribedinthefollowingsections.Section5through22describepartsofthemotorcycle,groupedaccordingtolocation.Findthesectionyouwantonthispage,thenturntothetableofcontentsonthefirstpageofthesection.Mostsectionsstartwithanassemblyorsystemillustration,serviceinformationandtroubleshootingforthesection.Thesubsequentpagesgivedetailedprocedure.Ifyouarenotfamiliarwiththismotorcycle,readTechnicalFeatureinSection2.Ifyoudontknowthesourceofthetrouble,gotosection24Troubleshooting.Yoursafety,andthesafetyofothers,isveryimportant.Tohelpyoumakeinformeddecisionswehaveprovidedsafetymessagesandotherinformationthroughoutthismanual.Ofcourse,itisnotpracticalorpossibletowarnyouaboutallthehazardsassociatedwithservicingthisvehicle.Youmustuseyourowngoodjudgement.Youwillfindimportantsafetyinformationinavarietyofformsincluding:•SafetyLabels-onthevehicle•SafetyMessages-precededbyasafetyalertsymboldsandoneofthreesignalwords.DANGER,WARNING,orCAUTION.Thesesignalwordsmean:YouWILLbeKILLEDorSERIOUSLYHURTifyoudon'tfollowinstructions.YouCANbeKILLEDorSERIOUSLYHURTifyoudon'tfollowinstructions.YouCANbeHURTifyoudon’tfollowinstructions.•Instructions-howtoservicethisvehiclecorrectlyandsafely.Asyoureadthismanual,youwillfindinformationthatisprecededbyaIwncElsymbol.Thepurposeofthismessageistohelppreventdamagetoyourvehicle,otherproperty,ortheenvironment.ALLINFORMATION,ILLUSTRATIONS,DIREC­TIONSANDSPECIFICATIONSINCLUDEDINTHISPUBLICATIONAREBASEDONTHELAT­ESTPRODUCTINFORMATIONAVAILABLEATTHETIMEOFAPPROVALFORPRINTING.HondaMotorCo.,Ltd.RESERVESTHERIGHTTOMAKECHANGESATANYTIMEWITHOUTNOTICEANDWITHOUTINCURRINGANYOBLI­GATIONWHATSOEVER.NOPARTOFTHISPUBLICATIONMAYBEREPRODUCEDWITH­OUTWRITTENPERMISSION.THISMANUALISWRITTENFORPERSONSWHOHAVEACQUIREDBASICKNOWLEDGEOFMAINTE­NANCEONHondaMOTORCYCLES,MOTORSCOOTERSORATVS.ADANGERAWARNINGACAUTIONccI-LUCCaazLUzozLUCO(/)(/)IoGENERALINFORMATIONTECHNICALFEATURESFRAME/BODYPANELS/EXHAUSTSYSTEMMAINTENANCELUBRICATIONSYSTEMFUELSYSTEM(PGM-FI)COOLINGSYSTEMENGINEREMOVAL/INSTALLATIONCYLINDERHEAD/VALVESCYLINDER/PISTONHFTALTERNATOR/STARTERCLUTCHCRANKCASE/CRANKSHAFTFINALDRIVEFRONTWHEEL/SUSPENSION/STEERINGREARWHEEL/SUSPENSIONHYDRAULICBRAKESANTI-LOCKBRAKESYSTEM(ABS)OCCHOLU_lLUBATTERY/CHARGINGSYSTEMIGNITIONSYSTEMELECTRICSTARTERLIGHTS/METERS/SWITCHESWIRINGDIAGRAMSTROUBLESHOOTINGINDEXHondaMotorCo.,Ltd.SERVICEPUBLICATIONOFFICEDateofIssue:February,2009©HondaMotorCo.,Ltd.AFewWordsAboutSafetyServiceInformationTheserviceandrepairinformationcontainedinthismanualisintendedforusebyqualified,professionaltechnicians.Attemptingserviceorrepairswithoutthepropertraining,tools,andequipmentcouldcauseinjurytoyouorothers.Itcouldalsodamagethevehicleorcreateanunsafecondition.Thismanualdescribesthepropermethodsandproceduresforperformingservice,maintenance,andrepairs.Someproceduresrequiretheuseofspeciallydesignedtoolsanddedicatedequipment.Anypersonwhointendstouseareplacementpart,serviceprocedureoratoolthatisnotrecommendedbyHonda,mustdeterminetheriskstotheirpersonalsafetyandthesafeoperationofthevehicle.Ifyouneedtoreplaceapart,useHondaGenuinepartswiththecorrectpartnumberoranequivalentpart.Westronglyrecommendthatyoudonotusereplacementpartsofinferiorquality.ForYourCustomer’sSafetyProperserviceandmaintenanceareessentialtothecustomer’ssafetyandthereliabilityofthevehicle.Anyerrororoversightwhileservicingavehiclecanresultinfaultyoperation,damagetothevehicle,orinjurytoothers.ForYourSafetyBecausethismanualisintendedfortheprofessionalservicetechnician,wedonotprovidewarningsabo