本田CBR300维修手册英文版

HOWTOUSETHISMANUALHowToUseThisManualThismanualdescribestheserviceproceduresfortheCBR300R/RAandCB300F/FA.Sections1and3applytothewholemotorcycle.Section2illustratesproceduresforremoval/installationofcomponentsthatmayberequiredtoperformservicedescribedinthefollowingsections.Section4through21describepartsofthemotorcycle,groupedaccordingtolocation.FollowtheMaintenanceSchedulerecommendationstoensurethatthemotorcycleisinpeakoperatingcondition.Performingthefirstscheduledmaintenanceisveryimportant.Itcompensatesfortheinitialwearthatoccursduringthebreak-inperiod.Findthesectionyouwantonthispage,thenturntothetableofcontentsonthefirstpageofthesection.Mostsectionsstartwithanassemblyorsystemillustration,serviceinformationandtroubleshootingforthesection.Thesubsequentpagesgivedetailedprocedure.Refertothetroubleshootingineachsectionaccordingtothemalfunctionorsympton.Incaseofaneachtrouble,refertoPGM-FIsectiontroubleshootingfirst.Yoursafety,andthesafetyofothers,isveryimportant.Tohelpyoumakeinformeddecisionswehaveprovidedsafetymessagesandotherinformationthroughoutthismanual.Ofcourse,itisnotpracticalorpossibletowarnyouaboutallthehazardsassociatedwithservicingthisvehicle.Youmustuseyourowngoodjudgement.Youwillfindimportantsafetyinformationinavarietyofformsincluding:•SafetyLabels-onthevehicle..•SafetyMessages-precededbyasafetyalertsymbolmandoneofthreesignalwords,DANGER,WARNING,orCAUTION.Thesesignalwordsmean:f!j-tJdM;•YouWILLbeKILLEDorSERIOUSLYHURTifyoudon'tfollowinstructions.M1M@imlYouCANbeKILLEDorSERIOUSLYHURTifyoudon'tfollowinstructions.f,j:tJ•UMaYouCANbeHURTifyoudon'tfollowinstructions.•Instructions-howtoservicethisvehiclecorrectlyandsafely.Asyoureadthismanual,youwillfindinformationthatisprecededbya�symbol.Thepurposeofthismessageistohelppreventdamagetoyourvehicle,otherproperty,ortheenvironment.HOWTOUSETHISMANUALSYMBOLSThesymbolsusedthroughoutthismanualshowspecificserviceprocedures.Ifsupplementaryinformationisrequiredpertainingtothesesymbols,itwouldbeexplainedspecificallyinthetextwithouttheuseofthesymbols.~sReplacethepart(s)withnewone(s)beforeassembly.71Usetherecommendengineoil,unlessotherwisespecified.~Usemolybdenumoilsolution(mixtureoftheengineoilandmolybdenumgreaseinaratioof1:1).-~Usemulti-purposegrease(lithiumbasedmulti-purposegreaseNLGI#2orequivalent).Usemolybdenumdisulfidegrease(containingmorethan3%molybdenumdisulfide,NLGI#2orequivalent).~Example:.Molykote®BR-2plusmanufacturedbyDowCorningU.S.A..Multi-purposeM-2manufacturedbyMitsubishiOil,JapanUsemolybdenumdisulfidepaste(containingmorethan40%molybdenumdisulfide,NLGI#2orequivalent).Example:·~.Molykote®G-nPastemanufacturedbyDowCorningU.S.A..HondaMaly60(U.S.A.only).RocolASPmanufacturedbyRocolLimited,U.K..RocolPastemanufacturedbySumicoLubricant,Japan~Usesiliconegrease.cmApplylockingagent.Useamediumstrengthlockingagentunlessotherwisespecified...('mIDApplysealant.IUseDOT4brakefluid.Usetherecommendedbrakefluidunlessotherwisespecified.aUseforkorsuspensionfluid.CONTENTSGENERALINFORMATIONFRAME/BODYPANELS/EXHAUSTSYSTEMMAINTENANCEPGM-FISYSTEM...JIGNITIONSYSTEM~t=========================================UELECTRICSTARTER~t=========================================t;FUELSYSTEMwt=========================================~COOLINGSYSTEMzt=========================================-LUBRICATIONSYSTEM~t=========================================t-CYLINDERHEADNALVESwt=========================================~CYLINDER/PISTONct=========================================wCLUTCH/GEARSHIFTLINKAGEzt=========================================(!)ALTERNATOR/STARTERCLUTCHzt=========================================wCRANKCASE/CRANKSHAFT/TRANSMISSION/BALANCERENGINEREMOVAL/INSTALLATIONFRONTWHEEL/SUSPENSION/STEERING00t==========================================ooREARWHEEL/SUSPENSION00~=======================================;2HYDRAULICBRAKEu~=======================================w::;:(a:u..ANTI-LOCKBRAKESYSTEM(ABS;CBR300RA/CB300FA)BATTERY/CHARGINGSYSTEMLIGHTS/METERS/SWITCHESWIRINGDIAGRAMSINDEXMEMOj'1.GENERALINFORMATION....~---....._.··)SERVICERULES··.................................1-2LUBRICATION&SEALPOINTS············1-17MODELIDENTIFICATION·······················1-3CABLE&HARNESSROUTING·············1-19SPECIFICATIONS··································1-6EMISSIONCONTROLSYSTEMS···········1-40TORQUEVALUES·······························1-121-1GENERALINFORMATIONSERVICERULES1.UsegenuineHondaorHonda-recommendedpartsandlubricantsortheirequivalents.PartsthatdonotmeetHonda'sdesignspecificationsmaycausedamagetothemotorcycle.2.Usethespecialtoolsdesignedforthisproducttoavoiddamageandincorrectassembly.3.Useonlymetrictoolswhenservicingthemotorcycle.Metricbolts,nutsandscrewsarenotinterchangeablewithEnglishfasteners.4.Installnewgaskets,0-rings,cotterpins,andlockplateswhenreassembling.5.Whentighteningboltsornuts,beginwiththelargerdiameterorinnerboltfirst.Thentightentothespecifiedtorquediagonallyinincrementalstepsunlessaparticularsequenceisspecified.6.Cleanpartsincleaningsolventupondisassembly.Lubricateanyslidingsurfacesbeforereassembly.7.Aft