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目录Content一．中置电机系统组成CentralMotorComposition.................................11.1整机如图1-2所示：CompletemotorasshowninFigure1-2..............21.2整机包括主体及牙盘组件如图1-3所示：Completemotorincludesmainbodyandchainwheel,asshowninFigure1-3......................................21.3主体三大部件如图2-4所示：Threemainpartsasshowninfgure2-431.4主体其余部件如图示1-5：Theremainingpartsasshowninfgure1-5..............................................................................................................4二.中置电机系统部件拆卸流程中置电机系统部件拆卸流程Centralmotordisassemblyprocess...................52.1中置电机维修工具Centralmotorrepairkit.........................................52.2牙盘、盖板、防尘盖组件拆卸Chainwheel,cover,dustcoverdisassembly..........................................................................................52.3电机后盖拆卸Motorrearcoverdisassembly.........................................62.4拆除大齿轮组件Disassemblegearwheel...........................................72.5拆除力矩组件Disassembletorquesensor..........................................72.6拆除控制器组件及电机组件Disassemblecontrollerandmotor............9三.中置电机系统部件安装流程Centralmotorinstallationprocess..............103.1控制器组件的安装Controllerinstallation..............................................103.2电机组件的安装Motorinstallation.......................................................113.3力矩组件安装Torquesensorinstallation.............................................131一．中置电机系统组成CentralMotorComposition本机外观结构由牙盘及电机主体组成，主体主要分为3大部分：电机组件、力矩组件、控制器组件，如图1-1所示。Thecentralmotoriscomposedofchainwheelandmotormainbody.Themainbodyisdividedinto3parts:motorunit,torquesensorunit,controllerunit.AsshowninFigure1-1.图示1-1Figure1-111.1整机如图1-2所示：CompletemotorasshowninFigure1-2:图示1-2整机Figure1-2completemotor1.2整机包括主体及牙盘组件如图1-3所示：1.2Completemotorincludesmainbodyandchainwheel,asshowninFigure1-3:2图示1-3主体及牙盘组件Figure1-3MainbodyandChainwheel1.3主体三大部件如图2-4所示：1.3Threemainpartsasshowninfgure2-4:力矩传感器组件Torquesensorunit控制器组件Controllerunit3电机组件Motorunit图示1-4Figure1-41.4主体其余部件如图示1-5：1.4Theremainingpartsasshowninfgure1-5:后盖组件防尘盖组件RearcoverDustcover4大齿轮组件盖板组件GearwheelCover图示1-5Figure1-5二.中置电机系统部件拆卸流程Centralmotordisassemblyprocess2.1中置电机维修工具2.1Centralmotorrepairtool在本产品的维修过程中,需要用到以下辅助工具:内六角扳手一套、卡簧钳一副、十字螺丝刀、一字螺丝刀、榔头级专用工装齿轮拉码,如图2-1所示。5Intheprocessofthemaintenanceofthisproduct,willneedtousethefollowingtools:Allenwrench,circlippliers,vice,phillipsscrewdriver,screwdriver,andhammer.Shownas2-1:辅助工具齿轮拉码AuxiliarytoolGearpullingtool图2-1Figure2-12.2牙盘、盖板、防尘盖组件拆卸Chainwheel、cover、dustcoverdisassemblyprocess使用内六角扳手，拆除牙盘上5个M5×14内六角圆柱体螺钉，随后取下防水盖，然后分别拆除盖板组件的3个M4×10螺钉及防尘盖组件的2个螺钉，取下盖板及防尘盖，如图2-2所示。WithanAllenwrench,toothplatetoremove5x14M5innerhexangularsetscrewcylinder,thenremovethewaterproofcover,thenremovethecoverplate,thenremove3M4x10screwsrespectivelyandthe2screwsondustcover,andthenremovethecoverplateanddustcover.Shownas2-2:6防水盖(Waterproofcover)图示2-2Figure2-22.3电机后盖拆卸2.3Motorrearcoverdisassemblyprocess7使用内六角扳手，拆除4个M4×14半圆头内六角螺丝，如图2-3所示。WithanAllenwrench,toremovefourM4x14roundheadhexsocketscrews.ShownfromFigure2-3:图示2-3Figure2-32.4拆除大齿轮组件2.4Gearwheeldisassemblyprocess使用卡簧钳拆除Φ30轴用卡簧，使用齿轮拉码将大齿轮取出，如图2-4所示。UsethecirclipplierstoremoveΦ30axiswiththespring,removewheelgearwithgearpullingtool.8将拉码上5个螺钉固定在齿轮螺钉孔位，并使用内六角扳手顺时针旋转中间的螺钉，取下大齿轮。Pulloutthefvescrewsingearscrewhole,andusetheAllenwrenchclockwiserotationofthescrewandremovethebiggear.图示2-4Figure2-42.5拆除力矩组件2.5Torquecomponentsdisassembly拆除力矩组件的油封，并用卡簧钳拆除油封下的Φ15卡簧，取出垫片。拔出与控制器相连的数据线如下图2-5所示。RemovethetorqueoilsealandusecirclipplierstoremoveΦ15circlipunderoilseal,takeoutgasket.Pulloutthecableconnectedtothecontroller,shownasFigure2-5:9油封Oilseal卡簧及垫片Springandgasket数据线connectcable10轻敲中轴，取出力矩传感器组件。Tappingaxis,torquesensormodule图示2-5Figure2-52.6拆除控制器组件及电机组件Removethecontrollercomponentsandelectricalcomponents2.6.1拆除电机组件与控制器组件连接线，拆除压线板螺钉，铆接焊片螺钉。注意位于铆接焊片上的弹性垫圈，如图2-6-1.Removingthecontrollercomponentconnectionswithelectricalcomponents,removelinepressingboardscrew,rivetweldingpiecesofscrew.Payattentiontoontherivetingweldingpiecesofelasticwasher，seefgure2-6-1.铆接焊片Rivetingweldpiece压线板Linepressingboard图示2-6-1Figure2-6-1112.6.2拆除电机组件4个M4×12十字沉头螺钉，取出电机组件，如图2-6-2。2.6.2RemovemotorcomponentsfourM4x12crosscountersunkheadscrew,removethemotorcomponents,shownfrom2-6-2.4处M4×12螺钉位置M4*12screwplace电机组件Motorcomponent取下尼龙齿轮组件takeoffnylongearassembly图示2-6-2122.6.3拆除控制器底部2个M3×6十字沉头螺钉，用一字螺丝刀向下挤压线卡，取出控制器组件，拔出控制器线束，如图2-6-3所示。RemovethetwoscrewsM3×6fromthebottomofthecontroller,usethescrewdrivertopressthelinecard,takeoffthecontrollerassembly,pulloutthecontrollerwiringharnessM3×6螺钉孔位拆除线卡取出控制器及线卡thepositionofM3×6,pulloutthecontrollerwiringharness三.中置电机系统部件安装流程centralmotorinstallationprocess3.1控制器组件的安装controllerinstallation如图3-1将控制器安装入主体，并将2个M3×6十字沉头螺钉安装至控制器底部。Putthecontrollerintothemainbody,andputthetwoM3×6screwstothebottomofthecontroller13图示三根黑色线由此孔穿入thethreeblackwiresentrancethisholeM3×6螺钉孔位M3×6screwposition图示3-13.2电机组件的安装motorassemblyinstallation3.2.1于尼龙齿轮位置均匀涂抹适量FT-EM50L润滑脂,如图示3-2-1。PaintthegreaseFT-EM50Ltothenylongearbalance,likebelowpicture14图示3-2-13.2.2将尼龙齿轮组件如图示3-2-2安装如主体中。Putthenylongeartothemai