YamahaFazerFZS6002000supplementaryservicemanual

FOREWORDThisSupplementaryServiceManualhasbeenpreparedtointroducenewserviceanddatafortheFZS6002000.ForcompleteserviceinformationproceduresitisnecessarytousethisSupplementaryServiceManualtogetherwiththefollowingmanual.FZS600SERVICEMANUAL:5DM1-AE1FZS6002000SUPPLEMENTARYSERVICEMANUAL
1999byYamahaMotorCo.,Ltd.FirstEdition,June1999AnyreproductionorunauthorizedusewithoutthewrittenpermissionofYamahaMotorCo.,Ltd.isexpresslyprohibited.NOTE:WARNINGCAUTION:EB001000NOTICEThismanualwasproducedbytheYamahaMotorCompanyprimarilyforusebyYamahadealersandtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual,soitisassumedthatanyonewhousesthisbooktoperformmaintenanceandrepairsonYamahascooterhasabasicunderstandingofthemechanicalideasandtheproceduresofscooterrepair.Repairsattemptedbyanyonewithoutthisknowledgearelikelytorenderthescooterunfitforuse.YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallitsmodels.ModificationsandsignificantchangesinspecificationsorprocedureswillbeforwardedtoallauthorizedYamahadealersandwillappearinfutureeditionsofthismanualwhereapplicable.Designsandspecificationsaresubjecttochangewithoutnotice.IMPORTANTINFORMATIONParticularlyimportantinformationisdistinguishedinthismanualbythefollowing.TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothemotorcycleoperator,abystanderorapersoninspectingorrepairingthemotorcycle.ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddamagetothemotorcycle.NOTE:ANOTEprovideskeyinformationtomakeprocedureseasierorclearer.72143865YP002000HOWTOUSETHISMANUALThismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Comprehensiveexplanationsofallinstallation,removal,disassembly,assembly,repairandinspectionproceduresarelaidoutwiththeindividualstepsinsequentialorder.1Themanualisdividedintochapters.Anabbreviationandsymbolintheupperrightcornerofeachpageindicatethecurrentchapter.Referto“SYMBOLS”onthefollowingpage.2Eachchapterisdividedintosections.Thecurrentsectiontitleisshownatthetopofeachpage,exceptinChapter3(“PeriodicInspectionsandAdjustments”),wherethesub-sectiontitle(-s)appear.(InChapter3,“PeriodicInspectionsandAdjustments”,thesub-sectiontitleappearsatthetopofeachpage,insteadofthesectiontitle.)3Sub-sectiontitlesappearinsmallerprintthanthesectiontitle.4Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagramsatthestartofeachremovalanddisassemblysection.5Numbersaregivenintheorderofthejobsintheexplodeddiagram.Acirclednumberindicatesadisassemblystep.6Symbolsindicatepartstobelubricatedorreplaced(see“SYMBOLS”).7Ajobinstructionchartaccompaniestheexplodeddiagram,providingtheorderofjobs,namesofparts,notesinjobs,etc.8Jobsrequiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequentially.2213579248624252321192018151413111210GENINFOSPECENGCARBELECCHKADJTRBLSHTG1617COOLCHASEB003000SYMBOLSThefollowingsymbolsarenotrelevanttoeveryvehicle.Symbols1to9indicatethesubjectofeachchapter.1Generalinformation2Specifications3Periodicinspectionandadjustment4Engine5Coolingsystem6Carburetor(-s)7Chassis8Electricalsystem9TroubleshootingSymbols10to17indicatethefollowing.10Serviceablewithenginemounted11Fillingfluid12Lubricant13Specialtool14Tighteningtorque15Wearlimit,clearance16Enginespeed17ElectricaldataSymbols18to23intheexplodeddiagramsindi-catethetypesoflubricantsandlubricationpoints.18Applyengineoil19Applygearoil20Applymolybdenumdisulfideoil21Applywheelbearinggrease22Applylightweightlithium-soapbasegrease23ApplymolybdenumdisulfidegreaseSymbols24to25intheexplodeddiagramsindi-catethefollowing:24Applylockingagent(LOCTITE)25UsenewoneCONTENTSGENERALINFORMATIONFEATURES1...................................................SPEEDOMETER1...........................................SPECIFICATIONSGENERALSPECIFICATIONS2...................................MAINTENANCESPECIFICATIONS3..............................ENGINE3...................................................CHASSIS4..................................................CABLEROUTING7.............................................PERIODICINSPECTIONSANDADJUSTMENTSPERIODICMAINTENANCE/LUBRICATIONINTERVALS19...........CHASSIS21.....................................................ADJUSTINGTHEFRONTFORKLEGS21.......................CHASSISFRONTFORK22.................................................CHECKINGTHEFRONTFORKLEGS23........................ASSEMBLINGTHEFRONTFORKLEGS23......................ELECTRICALSIGNALSYSTEM26..............................................CIRCUITDIAGRAM26.........................................SIGNALSYSTEMCHECK28...................................CLOCK31.......................................................FZS6002000WIRINGDIAGRAM–1–FEATURESGENINFONOTE:GENERALINFORMATIONFEATURESSPEEDOMETER1Speedometer2Odometer/Tripmeter/Clock3“SELECT”button4“RESET”buttonThisspeedometerisequippedwith:
anodometer
twotripmeters
aclockOdometerandtripmetermodesWhensetto“ODO”,themotorcycle’stotalmileageisindicated.Whensett