雅马哈YZFR119981999ServiceManual

SERVICEMANUALYZF-R14XV1-AE1Õ98EB000000YZF-R1SERVICEMANUAL1997byYamahaMotorCo.,Ltd.Firstedition,October1997Allrightsreserved.AnyreproductionorunauthorizedusewithoutthewrittenpermissionofYamahaMotorCo.,Ltd.isexpresslyprohibited.EB001000NOTICEThismanualwasproducedbytheYamahaMotorCompany,Ltd.primarilyforusebyYamahadealersandtheirqualifiedmechanics.Itisnotpossibletoincludealltheknowledgeofamechanicinonemanual.Therefore,anyonewhousesthisbooktoperformmaintenanceandrepairsonYamahavehiclesshouldhaveabasicunderstandingofmechanicsandthetech-niquestorepairthesetypesofvehicles.Repairandmaintenanceworkattemptedbyanyonewithoutthisknowledgeislikelytorenderthevehicleunsafeandunfitforuse.YamahaMotorCompany,Ltd.iscontinuallystrivingtoimproveallofitsmodels.Modifica-tionsandsignificantchangesinspecificationsorprocedureswillbeforwardedtoallautho-rizedYamahadealersandwillappearinfutureeditionsofthismanualwhereapplicable.NOTE:Designsandspecificationsaresubjecttochangewithoutnotice.EB002000IMPORTANTMANUALINFORMATIONParticularlyimportantinformationisdistinguishedinthismanualbythefollowing.TheSafetyAlertSymbolmeansATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED!FailuretofollowWARNINGinstructionscouldresultinsevereinjuryordeathtothemotorcycleoperator,abystanderorapersoncheckingorrepairingthemotorcycle.ACAUTIONindicatesspecialprecautionsthatmustbetakentoavoiddamagetothemotorcycle.ANOTEprovideskeyinformationtomakeprocedureseasierorclearer.WARNINGCAUTION:NOTE:EB003000HOWTOUSETHISMANUALThismanualisintendedasahandy,easy-to-readreferencebookforthemechanic.Compre-hensiveexplanationsofallinstallation,removal,disassembly,assembly,repairandcheckproceduresarelaidoutwiththeindividualstepsinsequentialorder.1Themanualisdividedintochapters.Anabbreviationandsymbolintheupperrightcornerofeachpageindicatethecurrentchapter.Referto“SYMBOLS”.2Eachchapterisdividedintosections.Thecurrentsectiontitleisshownatthetopofeachpage,exceptinChapter3(“PERIODICCHECKSANDADJUSTMENTS”),wherethesub-sec-tiontitle(-s)appears.3Sub-sectiontitlesappearinsmallerprintthanthesectiontitle.4Tohelpidentifypartsandclarifyproceduresteps,thereareexplodeddiagramsatthestartofeachremovalanddisassemblysection.5Numbersaregivenintheorderofthejobsintheexplodeddiagram.Acirclednumberindi-catesadisassemblystep.6Symbolsindicatepartstobelubricatedorreplaced.Referto“SYMBOLS”.7Ajobinstructionchartaccompaniestheexplodeddiagram,providingtheorderofjobs,namesofparts,notesinjobs,etc.8Jobsrequiringmoreinformation(suchasspecialtoolsandtechnicaldata)aredescribedsequentially.EB004000SYMBOLSThefollowingsymbolsarenotrelevanttoeveryvehicle.Symbols1to9indicatethesubjectofeachchapter.1Generalinformation2Specifications3Periodicchecksandadjustments4Engine5Coolingsystem6Carburetor(-s)7Chassis8Electricalsystem9TroubleshootingSymbols0toGindicatethefollowing.0ServiceablewithenginemountedAFillingfluidBLubricantCSpecialtoolDTighteningtorqueEWearlimit,clearanceFEnginespeedGElectricaldataSymbolsHtoMintheexplodeddiagramsindicatethetypesoflubricantsandlubrica-tionpoints.HEngineoilIGearoilJMolybdenumdisulfideoilKWheelbearinggreaseLLithiumsoapbasegreaseMMolybdenumdisulfidegreaseSymbolsNtoOintheexplodeddiagramsindicatethefollowing.NApplylockingagent(LOCTITE)OReplacethepart1234567890ABCDEFGHIJKLMNOGENINFOSPECCHKADJENGCOOLCARBCHAS–+ELECTRBLSHTGTR..GMEBLSMLTNewCHAPTERTITLESGENERALINFORMATION1SPECIFICATIONSSPEC2PERIODICCHECKSANDADJUSTMENTS3ENGINEENG4COOLINGCOOL5CARBURETIONCARB6CHASSISCHAS7ELECTRICALELEC8TROUBLESHOOTING9GENINFOCHKADJ–+TRBLSHTGGENINFO1GENINFOCHAPTER1.GENERALINFORMATIONMOTORCYCLEIDENTIFICATION.................................................................1-1VEHICLEIDENTIFICATIONNUMBER..................................................1-1MODELCODE.......................................................................................1-1IMPORTANTINFORMATION.......................................................................1-2PREPARATIONFORREMOVALANDDISASSEMBLY.......................1-2REPLACEMENTPARTS........................................................................1-2GASKETS,OILSEALSANDO-RINGS................................................1-2USINGADYNAMOMETER..................................................................1-3LOCKWASHERS/PLATESANDCOTTERPINS..................................1-3BEARINGSANDOILSEALS................................................................1-3CIRCLIPS...............................................................................................1-3CHECKINGTHECONNECTIONS.................................................................1-4SPECIALTOOLS...........................................................................................1-5GENINFO1-1GENINFOMOTORCYCLEIDENTIFICATIONEB100000GENERALINFORMATIONMOTORCYCLEIDENTIFICATIONEB100010VEHICLEIDENTIFICATIONNUMBERThevehicleidentificationnumber1isstampedintotherightsideofthesteeringheadpipe.EB100020MODELCODEThemodelcodelabel1isaffixedtotheframe.Thisinformationwillbeneededtoorderspareparts.1-2GENINFOIMPORTANTINFORMATIONEB102000IMP