铃木GW250维修手册英文版

KDic128GW250L399500-32170-01ECover14(18mm)2012.06.12PrintedinJapanL3L3SERVICEMANUALSERVICEMANUALGW250GW25099500-32170-01ECHANGZHOUHAOJUESUZUKIMOTORCYCLECO.,LTD.GROUPINDEXGENERALINFORMATION1PERIODICMAINTENANCE2ENGINE3FISYSTEMDIAGNOSIS4FUELSYSTEMANDTHROTTLEBODY5EXHAUSTSYSTEM6COOLINGANDLUBRICATIONSYSTEM7CHASSIS8ELECTRICALSYSTEM9SERVICINGINFORMATION10EMISSIONCONTROLINFORMATION11WIRINGDIAGRAM12FOREWORDThismanualcontainsanintroductorydescriptionontheSUZUKIGW250andproceduresforitsinspec-tion/serviceandoverhaulofitsmaincomponents.Otherinformationconsideredasgenerallyknownisnotincluded.ReadtheGENERALINFORMATIONsectiontofamiliarizeyourselfwiththemotorcycleanditsmain-tenance.Usethissectionaswellasothersectionstouseasaguideforproperinspectionandservice.Thismanualwillhelpyouknowthemotorcyclebet-tersothatyoucanassureyourcustomersoffastandreliableservice.©COPYRIGHTSUZUKIMOTORCORPORATION2012*Thismanualhasbeenpreparedonthebasisofthelatestspecificationsatthetimeofpubli-cation.Ifmodificationshavebeenmadesincethen,differencesmayexistbetweenthecon-tentofthismanualandtheactualmotorcycle.*Illustrationsinthismanualareusedtoshowthebasicprinciplesofoperationandworkprocedures.Theymaynotrepresenttheactualmotorcycleexactlyindetail.*Thismanualiswrittenforpersonswhohaveenoughknowledge,skillsandtools,includingspecialtools,forservicingSUZUKImotorcy-cles.Ifyoudonothavetheproperknowledgeandtools,askyourauthorizedSUZUKImotorcycledealertohelpyou.Inexperiencedmechanicsormechanicswithoutthepropertoolsandequipmentmaynotbeabletoproperlyperformtheservicesdescribedinthismanual.Improperrepairmayresultininjurytothemechanicandmayrenderthemotorcycleunsafefortheriderandpassenger.HOWTOUSETHISMANUALTOLOCATEWHATYOUARELOOKINGFOR:1.Thetextofthismanualisdividedintosections.2.ThesectiontitlesarelistedintheGROUPINDEX.3.Holdingthemanualasshownattherightwillallowyoutofindthefirstpageofthesectioneasily.4.Thecontentsarelistedonthefirstpageofeachsectiontohelpyoufindtheitemandpageyouneed.COMPONENTPARTSANDWORKTOBEDONEUnderthenameofeachsystemorunit,isitsexplodedview.Workinstructionsandotherserviceinformationsuchasthetighteningtorque,lubricatingpointsandlockingagentpoints,areprovided.Example:Frontwheel1Brakedisc2Collar3Dustseal4Bearing5Spacer6FrontwheelAFrontaxleBBrakediscboltITEMN·mkgf-mlbf-ftA181.813.0B656.547.0FWDSYMBOLMARKSANDMATERIALSListedinthetablebelowarethesymbolsindicatinginstructionsandotherinformation.Themeaningofeachsymbolisalsoincludedinthetable.SYMBOLDEFINITIONSYMBOLDEFINITIONTorquecontrolrequired.Databesideitindicatesspecifiedtorque.UseSUZUKISUPERLONGLIFECOOLANT(BLUE).99000-99032-20XUseSUZUKILONGLIFECOOLANT(GREEN)orequivalent.99000-99032-12XApplyoil.Useengineoilortransmis-sionoilunlessotherwisespecified.UseSUZUKIFORKOILG10orequivalent.99000-99001-G10Applymolybdenumoilsolution.(MixtureofengineoilandSUZUKIMOLYPASTEinaratioof1:1)Applyorusebrakefluid.ApplySUZUKISUPERGREASE“A”orequivalent.99000-25010Measureinvoltagerange.ApplySUZUKISILICONEGREASEorequivalent.99000-25100Measureincurrentrange.ApplySUZUKIMOLYPASTEorequivalent.99000-25140Measureinresistancerange.ApplySUZUKIBOND“1207B”orequivalent.99000-31140Measureindiodetestrange.ApplyTHREADLOCKCEMENTSUPER“1303”orequivalent.99000-32030Measureincontinuitytestrange.ApplyTHREADLOCKCEMENTSUPER“1322”orequivalent.99000-32110Usespecialtool.ApplyTHREADLOCKCEMENTSUPER“1360”orequivalent.99000-32130Indicationofservicedata.ApplyTHREADLOCKCEMENTSUPER“1342”orequivalent.99000-32050ABBREVIATIONSUSEDINTHISMANUALAABDC:AfterBottomDeadCenterAC:AlternatingCurrentACL:AirCleaner,AirCleanerBoxAPI:AmericanPetroleumInstituteATDC:AfterTopDeadCenterA/F:AirFuelMixtureBBBDC:BeforeBottomDeadCenterBTDC:BeforeTopDeadCenterB+:BatteryPositiveVoltageCCKPSensor:CrankshaftPositionSensor(CKPS)CKT:CircuitCLPSwitch:ClutchLeverPositionSwitch(ClutchSwitch)CO:CarbonMonoxideCPU:CentralProcessingUnitDDC:DirectCurrentDRL:DaytimeRunningLightDTC:DiagnosticTroubleCodeEECM:EngineControlModuleEngineControlUnit(ECU)(FIControlUnit)ECTSensor:EngineCoolantTemperatureSensor(ECTS),WaterTemp.Sensor(WTS)FFI:FuelInjection,FuelInjectorFP:FuelPumpFPR:FuelPressureRegulatorFPRelay:FuelPumpRelayFWD:ForwardGGEN:GeneratorGND:GroundGPSwitch:GearPositionSwitchHHC:HydrocarbonsHO2Sensor:HeatedOxygenSensor(HO2S)IIAPSensor:IntakeAirPressureSensor(IAPS)(MAPSensor)IATSensor:IntakeAirTemperatureSensor(IATS)IG:IgnitionISCValve:IdleSpeedControlValve(ISCV)JJASO:JapaneseAutomobileStandardsOrganizationLLCD:LiquidCrystalDisplayLED:LightEmittingDiode(MalfunctionIndicatorLamp)LH:LeftHandMMAL-Code:MalfunctionCode(DiagnosticCode)Max:MaximumMIL:MalfunctionIndicatorLamp(LED)Min:MinimumNNOX:NitrogenOxidesOOHC:OverHeadCamshaftOPS:OilPressureSwitchPPAIR:PulsedSecondaryAirInjectionPCM:PowercontrolmodulePCV:PositiveCrankcaseVentilation(CrankcaseBreather)RRH:RightHandROM:ReadOnlyMemorySSAE:SocietyofAutomotiveEngineersSDS:SuzukiDiagnosisSystemTTOSensor:Tip-OverSensor(TOS)TPSensor:ThrottlePositionSensor(TPS)WIRECOLORB:BlackGr:GrayR:RedBl:BlueLbl:LightblueV:VioletBr:BrownLg:LightgreenW:WhiteDg:DarkgreenO:Or