VHUYLFH#PDQXDO333KE843SERVICEMANUALd@ d@ d@ FOREWORDThismanualcontainsanintroductorydescriptiononHYOSUNG&andproceduresforitsinspection/serviceandoverhaulofitsmaincomponents.ItcoversthedifferencesfromCarburetortypeandpleaserefertotheservicemanualof(99000-51210),(99000-94910)and(99000-94810)forotherswhicharenotcoveredinthismanual.Otherinformationconsideredasgenerallyknownisnotincluded.ReadGENERALINFORMATIONsectiontofamiliarizeyourselfwithoutlineofthevehicleandMAINTENANCEandothersectionstouseasaguideforproperinspectionandservice.Thismanualwillhelpyouknowthevehiclebettersothatyoucanassureyourcustomersofyouroptimumandquickservice.ELECTRICALSYSTEMGROUPINDEXGENERALINFORMATION1EISYSTEMDIAGNOSISFUELSYSTEMANDTHROTTLEBODY4-24-16CHASSISSERVICINGINFORMATION78Thismanualhasbeenpreparedonthebasisofthelatestspecificationatthetimeofpublication.Ifmodificationhasbeenmadesincethen,differencemayexistbetweenthecontentofthismanualandtheactualvehicle.Illustrationsinthismanualareusedtoshowthebasicprinciplesofoperationandworkprocedures.Theymaynotrepresenttheactualvehicleexactlyindetail.WARNINGThismanualisintendedforthosewhohaveenoughknowledgeandskillsforservicingHYOSUNGvehicles.Withoutsuchknowledgeandskills,youshouldnotattemptservicingbyrelyingonthismanualonly.Instead,pleasecontactyournearbyauthorizedHYOSUNGmotorcycledealer.COPYRIGHTS&TMotorsCo.,Ltd.NOTEmodel:model:d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ 2HOWTOUSETHISMANUALTOLOCATEWHATYOUARELOOKINGFOR:1.Thetextofthismanualisdividedintosections.2.AsthetitleofthesesectionsarelistedonthepreviouspageasGROUPINDEX,selectthesectionwhereyouarelookingfor.3.Holdingthemanualasshownattherightwillallowyoutofindthefirstpageofthesectioneasily.4.Onthefirstpageofeachsection,itscontentsarelisted.Findtheitemandpageyouneed.SYMBOLListedinthetablebelowarethesymbolsindicatinginstructionsandotherinformationnecessaryforservicing.Themeaningofeachsymbolisalsoincludedinthetable.SYMBOLDEFINITIONSYMBOLDEFINITIONTorquecontrolrequired.Databesideitindicatesspecifiedtorque.Applyorusebrakefluid.Applyoil.Useengineoilunlessotherwisespecified.Measureinvoltagerange.ApplyGREASE.Measureinresistancerange.ApplySILICONEGREASE.Measureincurrentrange.ApplyMOLYPASTE.Measureindiodetestrange.ApplyGASKETBONDMeasureincontinuitytestrange.Useforkoil.Usespecialtool.ApplyTHREADLOCKUseenginecoolant.3AABDC:AfterBottomDeadCenterAC:AlternatingCurrentAPI:AmericanPetroleumInstituteATDC:AfterTopDeadCenterBBBDC:BeforeBottomDeadCenterBDC:BottomDeadCenterBTDC:BeforeTopDeadCenterDDC:DirectCurrentDOHC:DoubleOverHeadCamshaftEECU:EngineControlUnit,EIControlUnitEI:ElectricfuelInjection,ElectricfuelInjectorFFP:FuelPumpGGPSwitch:GearPositionSwitchIIAPSensor:IntakeAirPressureSensor(IAPS)IATSensor:IntakeAirTemperatureSensor(IATS)IG:IgnitionISCSolenoid:IdleSpeedControlSolenoidLLCD:LiquidCrystalDisplayLED:LightEmittingDiodeLH:LeftHandMMax:MaximumMin:MinimumOO2Sensor:OxygenSensor(O2S)RRH:RightHandROSwitch:RollOverSwitchSSAE:SocietyofAutomotiveEngineersS/W:SwitchTTDC:TopDeadCenterTPSensor:ThrottlePositionSensor(TPS)WWTSensor:WaterTemperatureSensor(WTS)ABBREVIATIONSUSEDINTHISMANUALNOTENO.1:ForFrontCylinderNO.2:ForRearCylinder4BL:BlackwithBluetracerBBr:BlackwithBrowntracerBG:BlackwithGreentracerBO:BlackwithOrangetracerBR:BlackwithRedtracerBW:BlackwithWhitetracerBY:BlackwithYellowtracerLB:BluewithBlacktracerLG:BluewithGreentracerLR:BluewithRedtracerLW:BluewithWhitetracerLY:BluewithYellowtracerBrB:BrownwithBlacktracerBrW:BrownwithWhitetracerGB:GreenwithBlacktracerGR:GreenwithRedtracerGY:GreenwithYellowtracerGrB:GraywithBlacktracerGrR:GraywithRedtracerGrW:GraywithWhitetracerOB:OrangewithBlacktracerOL:OrangewithBluetracerOG:OrangewithGreentracerOR:OrangewithRedtracerOW:OrangewithWhitetracerOY:OrangewithYellowtracerRB:RedwithBlacktracerRW:RedwithWhitetracerWB:WhitewithBlacktracerWL:WhitewithBluetracerWR:WhitewithRedtracerYB:YellowwithBlacktracerYL:YellowwithBluetracerYG:YellowwithGreentracerYR:YellowwithRedtracerB:BlackGr:GraySb:LightblueL:BlueLg:LightgreenW:WhiteBr:BrownO:OrangeY:YellowG:GreenR:RedWIRECOLOR5GENERALINFORMATIONEXTERIORILLUSTRATION&PHOTOGRAPH6[1-7-1]SPECIFICATIONS10[1-8-1]SPECIFICATIONS12[1-9-1]SPECIFICATIONS14[1-9-3]FUNCTIONOFEISENSOR16[1-9-5]CONTENTSd@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ d@ 16EXTERIORILLUSTRATION&PHOTOGRAPH1-7-1GENERALINFORMATIONd@ d@ d@ d@ d@ 7EXTERIORILLUSTRATION&PHOTOGRAPHGENERALINFORMATION1-7-2d@ d@ d@ d@ d@ 8d@ d@ d@ d@ d@ EXTERIORILLUSTRATION&PHOTOGRAPH1-7-3GENERALINFORMATIONd@ d@ d@ d@ d@ 9GENERALINFORMATION1-7-4EXTERIORILLUSTRATION&PHOTOGRAPHd@ d@ 10SPECIFICATIONSDIMENSIONSANDMASSENGINETRANSMISSIONd@ d@ ITEMd@ d@ Overalllength2,330mm(91.7in)Overallwidth840mm(33.1in)Overallheight1,150mm(45.3in)Wheelbase1,670mm(65.8in)Groundclearance160mm(6.3in)Mass240kg(529lbs)ITEMd@ d@ TypeFour-stroke,DOHC,Liquid-cooledNumb