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1P-1生产内部会议（临时会议，非计划内）2P-2第一次生产/作业员不熟练，生产效率未达成标准产出目标(需要培训)3P-3计划的会议及培训（HR培训，公司会议，消防演习等）4P-4车间直接人员协助换线、调机、顶位、退不良等5P-56S、清铝屑、清铝渣等6P-6无作业人员导致停机/停拉(如人员请假、调离导致设备停转)7P-7直接人员生产前预处理(提前开机升温、槽液维护等)41P-8直接人员盘点8D-1模具/治具/工具/刀具异常，能维持生产，但不能达到标准产能9D-2模具/治具/工具/刀具异常/损坏,更换/调机10D-3修模/修工具/修刀具等待11E-1设备预防维护性保养（清洁碎屑等）12E-2机器故障,修理和调试后，能维持生产，但不能达到标准产能13E-3机器故障,修理和调试停机14E-4计划停机/停拉(无生产计划等)15E-5设施（供水/电/气）异常16E-6网络、ERP等电子系统异常17M-1缺料---自制物料不足-计划排产问题18M-2缺料---自制物料不足-生产供应问题19M-3缺料---外购物料不足20M-4物料品质异常---外购物料异常21M-5物料品质异常---自制物料异常22M-6BOM表异常(用量不足、BOM无所需物料、BOM物料错误等)23M-7发料混料、错料、发料不足等(仓库发料问题)24S-1试产(R&D安排试产、试样、试模等)25S-2试产(工程安排试产、试样、试模等)26S-3试产(质量安排试产、试样)27S-4无SOP、图纸、标工等其他生产相关资料或资料不正确28S-5生产制程异常造成停机停拉（原因待分析类）29C-1换线---按计划换线（人员）30C-2换线---临时换线（计划临时插单类）31C-3换线--换线等待或其他换线异常(换线冲突等)32C-4换模-按计划换模(设备)33Q-1物料品质异常返工、质量试产品返工34Q-2设计缺陷返工、研发试产品返工35Q-3客户要求变更返工36Q-4工程变更返工、工程试产品返工37Q-5生产内部作业不良返工38Q-6计划排产异常导致不良返工39Q-7仓库发料异常导致不良返工品质类物料类生产过程类类型Type代码编号CodeNo.异常代码Abr.Code人员及管理类设备、设施及辅助工具类中文描述Description40Q-8采购物料异常导致不良返工品质类生产人员绩效Prod.KPIInternalmeetingofproduction(temporarymeeting,non-planned).●Thefirsttimeproduction/operatorisunskilledandtheefficiencyfailstoachievethestandardoutputtarget(needtotrain).●Plannedmeetingsandtraining(HRtraining,companymeetings,firedrills,etc.).●DLpersonalassiststochangeover,displacement,adjustment,rejecthandle,etc.●6S,aluminiumskimmingscleaning,aluminumslagcleaning,etc.●Downtime/stoppingcausesbylackofoperator(leave,transfer,etc.).PreparationworkbeforeproductionbyDLoperator(pre-startheating,tankmaintenance,etc.).●DLpersonnelinventorycount.●Mould/fixture/tool/cutterabnormality,canmaintainproduction,butnotachievestandardcapacity.●Mould/fixture/tool/cutterabnormality/damage,replacement/adjustment.●Waitingforrepairmould/tool/cutter,etc.●PreventiveMaintenance(cleaningcrumbs,etc.)●Breakdown,afterrepairandadjustment,canmaintainproduction,butnotachievestandardcapacity.●Breakdown,stoppingforrepairandadjustment.●Plannedoutage/stop(noproductionplan,etc.).Facility(watersupply/electricity/gas)abnormality.●Network,ERPandotherelectronicsystemanomalies.●Materialshortage(self-madematerialshortage-schedulingissue).●Materialshortage(self-madematerialshortage-productionsupplyissue).●Materialshortage(purchasedmaterialsshortage).●Materialqualityabnormality-purchasedmaterialissue.●Materialqualityabnormality-self-madematerialissue.●BOMlistabnormality(insufficientofusage,nomaterialsrequired,wrongmaterial).●Materialmixtures,wrongmaterial,materialinsufficient,etc(warehouseissue)●Trial-production(R&Dtrialproduction,sampletest,mouldtest,etc.).●Trial-production(ENGtrialproduction,sampletest,mouldtest,etc.).●Trial-production(QMtrialproduction,sampletest,etc.).●NoSOP,drawing,STandotherrelevantinformationorinformationisincorrect.●Plannedoutage/stopcausesbyprocessissue(waitingforanalysisthecauses).●Changeover-scheduled(personal).●Changeover-unscheduled(temporary).●Changeover-waitingforchangeoverorotherchangeoverissue(changeoverconflict,etc.)Changeofdie-scheduled(equipment)ReworkcausesbymaterialissueorQMtrialproductionproducts.●ReworkcausesbydesignflawsorR&Dtrialproductionproducts.●Reworkcausesbycustomerrequirementschange.●ReworkcausesbyECR/ECNorENGtrialproductionproducts.●ReworkcausesbyIncorrectoperation●ReworkcausesbyPC●ReworkcausesbyWH●英文描述Description异常代码适用范围AbnormalCodeappliesscopeReworkcausesbyBuyer●MFGSCM-PCSCM-MCSCM-WHCSD生产人员绩效（注塑车间）计划停机/停线工时Planneddowntime设备/生产线损失工时Unplanneddowntime生产部SCM-计划SCM-物控SCM-仓库客户服务部●●MFG●MFG●●HR&Admin●MFGMFG●MFG●SCM-PC●FIN●ENG●ENG●ENG●MAIN-EquipmentMAIN-Equipment●MAIN-Equipment●SCM-PC●●MAIN-Facility●●IT●●SCM-PC●●MFG●●SCM-MC●●QM●●MFG●●R&D●●SCM-WH●●R&D●●ENG●●QM●●ENG●ENG●●SCM-PC●SCM-PC●SCM-PC●SCM-PCQMR&DCSDENGMFGSCM-PCSCM-WH责任单位Responsible异常代码适用范围AbnormalCodeappliesscopeSCM-BuyerQMR&DMAIN-EquipmentMAIN-FacilityENGHR&AdminITITOthers质量管理部R&D研发部维护-设备维护-设施工程部人力及行政部信息科技部信息科技部其他