FMEA培训教材（奥曼克咨询公司）

(FMEA)FMEA60557A9B:[e-mail]@online.sh.cnWebsite:…………………………………………….………………………2FMEA……………………………………………………………….3FMEA………………………………………………………….….……4FMEA…………………………………………………………………7FMEA…………………………………………………………..………8FMEA………………………………………………………………...10215FMEAPFMEA…/…FMEA315FMEAFMEAa)b)c)d)e)f)FMEAFMEAFMEAFMEABefore–the–EventAfter–the–FactFMEADFMEAPFMEAPPAP/FMEAFMEABestPracticesFMEA415FMEAFMEAFMEAFMEAFMEAFMEAFMEAFMEAFMEAFMEA515FMEAFord1998–199950%FMEA5615FMEA5%FMEAFMEADFMEAP-PFMEAFMEAFMEADFMEAPFMEADFMEADVPPFMEAFMEA715FMEACFMEADFMEAPFMEAMFMEAFMEAFMEA/FMEAFMEAFMEA815FMEAFMEAFMEAFMEASDSFMEASDSFMEA915FMEAFMEAFMEADVPSDSFMEADVPDFMEASDS1015FMEAFMEAFMEA/FMEA1115FMEAFMEA/PMTPMFMEAPMPMFMEA1215FMEAFMEAP–DFMEA()(DVP&R)FMEA1315FMEAPFMEA1415FMEAFMEA/?--//--?----FMEA1515FMEAFMEACFMEAAPQPAPQPDFMEAAPQPPFMEAAPQPPPAPAPQPPPAP3MFMEATPM3FMEAFMEA2FMEA………………………………………………..……………..22………………………………………………..……………..10…………………………………………………..……………..12DFMEA…………………………………………………..……………..13…………………………………………………..………….14FMEA…………………………………………………..……………..16…………………………………………………..……………..17FMEA………………………………………………………...……..……………18FMEA…………………………………………………..……………..19…………………………………………………..…………………...22FMEA……………………..………………………………..……………24………………………………………………………………...…………25…………………………………………...……………26FMEA……………………………………………………………27FMEA……….…………………………..…………………..…………301-8……………………………………………………...…………32/9……………….…………………………………………………..34…………………………………………………………….…………3610…………………………………………………..……………3711-13…………………………….……………………...3914-15………………………………………………………….4616-17………………………….…………………51RPN18……………………….……………………………….5919-22……………………………………………………………………….61263FMEAFMEADFMEACFMEACFMEA/-SDS-GDT-ESP-,DVPFMEA363DFMEA–BoundaryDiagramDFMEAFMEAFMEAP–DFMEAFMEAFMEAFMEA463FMEABoundaryDiagram*GOP*GOP****---GOP*---****P–GOPFMEA563DFMEAInterfaceMatrixDFMEAP–DFMEA663FMEADFMEADFMEA-1-2-1-12-2-1-2-1-112-1-1-1-122-2-1-12PEIM+2+10-1-2PEIMFMEA763DFMEA–PP/P–DFMEAP–DFMEA863FMEADFMEA–P/()FMEA963P-GOP---GOP-GOP-------GOP------SAE---------/----1063FMEA2…/5.47.37.67.2ISO/TS16949:2002ISO/TS16949:20027.3.6FMEA116321…1.ISO/TS16949:20021263FMEA-FMEA1363DFMEADFMEADFMEA/PFMEA/DFMEADFMEA/1463FMEA//SPCC1C2C3C4C5FMEA1563//FMEA(DVP&R)(CP)---FMEAFMEA1663FMEAFMEA/FMEA1763?RPN1863FMEAFMEAFMEA/FMEAFMEA1963FMEAFMEAFMEA/“2063FMEA12FMEA21631/FMEA1.BOM2263FMEAFMEAFMEA23632463FMEADFMEADFMEADFMEA-DVPRAPQP2//FMEA25632663FMEA7.2FMEA7.3.1.17.2.2.17.3.1PPAP7.3.3.27.3.2.37.5.1.17.5.1.2PPAP7.5.2PPAP5.68.2.38.2.4DVP&RFMEAFMEA2763DFMEA/FMEA2863FMEADFMEAFMEA2963FMEAFMEAFMEAAIAGFMEASAEJ1739FMEAFMEATGWFMEAAPQPGYRAPQP(RPN)TGWFMEA3063FMEAFMEAFMEAOmnexFMEAFMEAFMEAFMEA3163FMEADFMEA3263FMEA(1-8)FMEA(1)FMEA(2)(3)(OEM)(4)FMEA/(5)(6)FMEAFMEA(7)FMEA(8)FMEA/FMEA33631-811______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2000APQP8/20/00()()8/9/008/20/00//2REF287622463REF1820590SEC3-A-148P.Coutfin6323664SEC5-A-22488/30/95P.Coutfin9/4/9562224______/SPC1292000APQPB.Brown,ABC,555-11128/20/0011FMEADFSPC129PCauffin()()8/9/008/20/0025863174548679101312111419181716152120223213463FMEA/(9)FMEA/()()FMEA+10.06mm629345FMEA3563/(9)11______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2000APQP8/20/00()()8/9/008/20/00//2REF287622463REF1820590SEC3-A-148P.Coutfin6323664SEC5-A-22488/30/95P.Coutfin9/4/9562224/9548679101312111419181716152120223213663FMEADFMEAFMEA3763(10)////()3863FMEA(10)11______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2000APQP8/20/00()()8/9/008/20/00//2REF287622463REF1820590SEC3-A-148P.Coutfin6323664SEC5-A-22488/30/95P.Coutfin9/4/956222454867910131211141918171615212022321••••••••••••••••••••10FMEA3963(11-13)(11)/FMEA♦♦♦♦♦♦12♦♦♦♦♦♦4063FMEA(11-13)()()EMCRFI(12)FMEA4163(11-13)1-10()FMEA4263FMEA(11-13)FMEA109()8()7()6()54321(13)()FMEA4363(11-13)FMEA10864109877720%5410%3FMEA4463FMEA(11-13)11______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2000APQP8/20/00()()8/9/008/20/00//2REF287622463REF1820590SEC3-A-148P.Coutfin6323664SEC5-A-22488/30/95P.Coutfin9/4/95622246654867910131211141918171615212022321131211FMEA4563(11-13)…FMEA18-22RPN4663FMEA(14-15)/(14)FMEA♦♦1.FMEA/(RPN),()----()()---()FMEA4763(14-15)/(14)2..()()4863FMEA(14-15)(15)//110100/1,00010:50/1,000920/1,0008:10/1,00075/1,00062/1,0005:1/1,00040.5/1,0003:0.1/1,0002:0.010/1,0001FMEA4963(14-15)DFMEA147258369105063FMEA(14-15)11______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2000APQP8/20/00()()8/9/008/20/00//2REF287622463REF1820590SEC3-A-148P.Coutfin6323664SEC5-A-22488/30/95P.Coutfin9/4/9562224/234548679101312111419181716152120223211415FMEA5163(16-17)(16)1./DV//2.///AIAGFMEAFMEAPT5263FMEA(16-17)(16)FMEA16()DVP()1.(16)2.12/D(Detect)P(Prevent)FMEA5363(16-17)161612//FMEAES5463FMEA(16-17)()/()()()DVP&R/()/(PPAP)FMEA5563(16-17)-----FMEA()(DOE)/5663FMEA(16-17)(17)1-10DFMEAR&R%30%30%-100%100%DOE127348/56910DOEDOE//FMEA576316-17AIAG/109876543215863FMEA16-1711______B.Brown,ABC,555-1112FMEADFSPC129/SPC129PCauffin2