GSK25i安装调试与诊断数据手册

GSK25i数控系统安装调试手册1目录一硬件配置............................................................31系统连接总图........................................................32I/O单元与机床的连接.................................................52.1输入接口............................................................52.2输出接口............................................................63上电................................................................6二参数配置............................................................71CNC参数设定注意事项.................................................72密码权限操作........................................................73参数设定操作........................................................84以太网通信调试参数.................................................105总线式伺服相关参数.................................................116脉冲控制伺服调试...................................................137主轴相关及主轴伺服驱动器DAP03参数配置..............................148速度参数配置.......................................................159加速度参数配置.....................................................1610系统回零配置.......................................................1711其他常用参数配置...................................................1812其他功能相关参数...................................................1813同步轴调试.........................................................1814出厂标配PLC功能调试（V1.3版斗笠刀库）..............................1914.1地址定义..........................................................1914.2参数设置:.........................................................2514.3M代码一览表.......................................................2614.4PLC调试...........................................................261)外置手脉盒功能....................................................262)快速进给倍率选择..................................................263)主轴控制模拟电压极性选择..........................................274)第四、第五轴转台控制信号..........................................275)主轴松、紧刀控制..................................................276)硬超程............................................................277)刀库相关参数......................................................27GSK25i数控系统安装调试手册28)斗笠刀库换刀动作描述..............................................289)斗笠刀库换刀宏程序................................................2810)刀库相关参数简述..................................................2811)机械手刀库换刀宏程序..............................................2914.5PLC报警信息说明...................................................30三界面文件操作.......................................................311U盘拷贝G代码程序步骤...............................................312U盘拷贝PLC文件步骤.................................................32附录....................................................................541精度补偿..........................................................542客户专用机型调试..................................................642．1沈阳机床VMC0656e..................................................642．2北京一机ZH5120C夹臂式刀库PLC功能调试（by-ZH5120V1.3C.ldx版）......662．3北京机电院XRK32G五轴加工中心PLC功能调试（jdy-xkr32MV1.3.ldx版）...69GSK25i数控系统安装调试手册3一硬件配置1系统连接总图1.1系统互连图(连接总线式驱动器，如广州数控DAH或GH系列驱动器)INPUTCOMOUTPUTIO单元手脉面板主轴电源X20X21X22X23X10X11P1P2+24VGND+24V主机箱正面广州数控GSK25iXS21主机通信XS22E_STOP+E_STOP-POW_OFFCOMPOW_ON急停上电接地柱操作面板正面U,BUS1BUS2R,TS,V,WCN2伺服驱动P1P2X轴Y轴Z轴第四轴第五轴第六轴XS1NC0V24VD1报警运行25i-PDUP2P1主机箱背面操作面板背面电机U,BUS1BUS2R,TS,V,WCN2电机U,BUS1BUS2R,TS,V,WCN2电机U,BUS1BUS2R,TS,V,WCN2电机U,BUS1BUS2R,TS,V,WCN2电机伺服驱动伺服驱动伺服驱动伺服驱动光栅尺选用部分U,CN1L21,L23L22,V,WCN2主轴电机主轴伺服驱动制动电阻手脉角度编码器RJ45USB自动编辑MDI手动手脉回机床零点DNCUSER1单段空运行冷却逆时针转跳段超程释放润滑主轴停止机床锁选择停排屑顺时针转辅助锁程序再启动工作灯主轴准停+4+X+Y0.001+Z快速移动-Z0.01-Y-40.1+5-X-51刀库进刀库逆时针松刀USER4刀库退刀库回零USER2进给保持换刀手刀库顺时针USER3循环起动连续单步F025%50%100%夹刀XYZ45STOPEMERGENCYPOWERONPOWEROFF%%RESETONGP789456123-0.XYZQIJKRMSTCFDHB替换ALT插入INS删除DEL上档SHIFT输入INPUT取消CANEOB/()ELUVW,A#=[]*+&SP偏置OFT图形GRA自定义CUSTOM帮助HELP程序PRG信息INFO位置POS系统SYSTEM设定SETPBRS232光栅尺光栅尺角度编码器0V24V线缆编号：25i-00-777A线缆编号：25i-00-785线缆编号：25i-00-772线缆编号：25i-00-791线缆编号：25i-00-79线缆编号：25i-00-770GSK25i数控系统安装调试手册41.2系统互连图(连接脉冲控制方式的驱动器，如广州数控DA98D等)INPUTCOMOUTPUTIO单元手脉面板主轴电源X20X21X22X23X10X11P1P2+24VGND+24V主机箱正面广州数控GSK25iXS21主机通信XS22E_STOP+E_STOP-POW_OFFCOMPOW_ON急停上电接地柱操作面板正面U,CN1R,TS,V,WCN2伺服驱动P2P1主机箱背面操作面板背面电机U,CN1L21,L23L22,V,WCN2主轴电机主轴伺服驱动制动电阻手脉RJ45USB自动编辑MDI手动手脉回机床零点DNCUSER1单段空运行冷却逆时针转跳段超程释放润滑主轴停止机床锁选择停排屑顺时针转辅助锁程序再启动工作灯主轴准停+4+X+Y0.001+Z快速移动-Z0.01-Y-40.1+5-X-51刀库进刀库逆时针松刀USER4刀库退刀库回零USER2进给保持换刀手刀库顺时针USER3循环起动连续单步F025%50%100%夹刀XYZ45STOPEMERGENCYPOWERONPOWEROFF%%RESETONGP789456123-0.XYZQIJKRMSTCFDHB替换ALT插入INS删除DEL上档SHIFT输入INPUT取消CANEOB/()ELUVW,A#=[]*+&SP偏置OFT图形GRA自定义CUSTOM帮助HELP程序PRG信息INFO位置POS系统SYSTEM设定SETPBRS2320V24V线缆编号：25i-00-777A线缆编号：25i-00-785线缆编号：25i-00-772线缆编号：25i-00-791线缆编号：25i-00-770X轴(4轴)Z轴(6轴)Y轴(5轴)X15X14P1P2X13X12X11电源X10+24VGND+24VX轴(4轴)Z轴(6轴)Y轴(5轴)X15X14P1P2X13X12X11电源+24VGND+24VU,CN1R,TS,V,WCN2伺服驱动电机U,CN1R,TS,V,WCN2伺服驱动电机U,CN1R,TS,V,WCN2伺服驱动电机U,CN1R,TS,V,WCN2伺服驱动电机线缆编号：25i-00-791线缆编号：25i-00-791线缆编号：25i-00-791脉冲接口单元脉冲接口单元伺服信号线GSK25i数控系统安装调试手册52I/O单元与机床的连接2.1输入接口输入信号是从机床到CNC的信号，它们来自机床侧的按键、开关、继电器的触点等。输入信号可用选择高电平有效或低电平有效。低电平（0V）有效：I/O单元内部公共端接+24V，外部公共端接0V时。高电平（+24V）有效：I/O单元内部公共端接0V，外部公共端接+24V时。以X9组信号为例：注：