河北工程大学毕业设计I摘要目前,国内生产的锚杆钻机无论从技术上还是质量上都落后于某些发达国家,所以对锚杆钻机的理论研究尚需进一步深化,钻机的质量需进一步提高。本文全面、系统、深入地分析了气动锚杆钻机的工作原理、齿轮马达运动的特性,对气动锚杆钻机组成元件进行设计分析,提出气动锚杆钻机设计的基本思路和方法,并对气动锚杆钻机的回转部分进行了详细的设计校核,利用PROE对其进行建模和仿真。本文根据流体力学和气压传动原理,分析了齿轮式气动马达的结构和特点,本文还分析了气动式锚杆钻机产生噪声、油雾的机理,探讨了消除噪声和油雾的途径和方法,研制了具有消除排气油雾和减小噪声双重功能的多机理除油雾消音器,消音器性能良好,能很好地满足设计要求和使用要求。关键词:气动锚杆钻机、齿轮马达、回转部分、强度校核、消音器、支腿、操纵臂、建模、仿真河北工程大学毕业设计IIABSTRACTAtpresent,thedomesticproductionofthejumbolternomatterfromtechnologyandqualityarebehindsomedevelopedcountries,sothejumboltertothestudyofthetheoryofthependingfurtherdeepening,thequalityofthedrillingrigtofurtherimproveThispaper,system,afurtherstudyontheworkingprincipleofthejumbolterpneumatic,gearmotorsportscharacteristics,thejumboltertopneumaticcomponentsdesignanalysis,itputsforwardthejumbolterpneumaticdesignbasicideaandmethod,andthejumboltertopneumaticrotatingpartsofdetaileddesignrespectively,UsingPROEthemodelingandsimulation.Inthispaper,accordingtotheprincipleoffluidmechanicsandpneumatictransmission,thispaperanalyzesthegeartypestructureandcharacteristicsofthepneumaticmotor,thispaperalsoanalyzesthepneumatictypethejumboltertoproducenoise,themechanismofoilmist,andprobesintotheoilmisteliminatenoiseandthewayandthemethod,developedwithdispelsexhaustoilmistandreducethenoiseofthedoublefunctionmechanisminadditiontomoreoilmistmuffler,mufflerperformanceisgood,canwellmeetthedesignrequirementandtheuserequirement.Keywords:PneumaticanchorrigGearmotorRotarybodyStrengthcheckMuffleroutriggerManipulatingarmmodelingsimulation河北工程大学毕业设计III目录摘要......................................................................IABSTRACT.................................................................II第一章绪论...............................................................11锚杆钻机简介............................................................11.1锚杆支护的作用及意义.................................................11.2锚杆钻机的发展与现状.................................................11.3我国煤矿用锚杆钻孔设备存在的主要技术问题.............................21.4本课题研究的主要内容.................................................4第二章气动锚杆钻机总体方案的研究与设计....................................52.1设计方案的确定........................................................52.1.1推进方案的确定.....................................................52.1.2动力机构方案的确定.................................................62.1.3操纵机构方案的确定.................................................82.2工作原理..............................................................92.3性能参数指标.........................................................10第三章气动锚杆钻机的结构设计............................................103.1整体结构及参数的确定.................................................103.2回转部分的设计及强度计算.............................................113.2.1减速机构设计......................................................113.2.2气动马达的参数确定................................................333.2.3消声器的设计......................................................353.3支腿部件设计.........................................................353.3.1结构设计..........................................................353.3.2支腿材料的分析与选择..............................................363.3.3支腿的结构设计....................................................373.4操纵臂设计...........................................................373.5整机结构.............................................................37第四章PROE建模及仿真....................................................384.1PRO/ENGINEER软件简介...................................................384.2PRO/ENGINEER软件主要特性...............................................384.3PRO/E建模............................................................394.4PRO/E装配............................................................514.4PRO/E仿真............................................................55河北工程大学毕业设计IV第五章气动锚杆钻机使用维护说明..........................................595.1适用范围及型号定义...................................................595.1.1适用范围简介......................................................595.1.2型号定义..........................................................595.2性能参数.............................................................605.3使用条件.............................................................605.3.1压缩空气..........................................................605.3.2冲洗水............................................................615.3.3润滑..............................................................615.4作业前检查...........................................................615.5钻锚杆孔作业.........................................................625.6搅拌和安装锚杆作业...................................................625.7作业之后.............................................................625.8其他操作注意事项.....................................................62第六章结束语............................................................63参考文献:...............................................................64致谢.....................................................................65河北工程大学毕业设计1第一章绪论1锚杆钻机简介1.1锚杆支护的作用及意义锚杆支护作为地下工程的一种新型的支护型式,目前已成为欧美和澳大利亚等先进采煤国家煤矿井下的主要支护方式。美国煤矿房柱式开采几乎全部采用锚杆支护,长壁开采的巷道