部门Dept组別Troop品名P/N订单号PO1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day机器是否有操作指导书?Doesthemachinehavetheoperatinginstructions?机器是否进行保养和点检?Doesthemachinehavemaintenanceandinspection?机器周围是否有安全隐患?Aretheresecurityrisksaroundthemachine?机器参数设定是否正确?Isthemachineparameterssetcorrectly?操作员是否明确该产品的品质注意事项?Doestheoperatorsclearlyunderstandthenotesoftheproductquality?操作员的品质意识和品质观念是否良好?Theoperatorqualityconsciousnessandqualityofideasisgood?操作员是否配合品质把关和品质改进?Doestheoperatorwithqualitychecksandqualityimprovement?OD测试仪是否有校验合格标签?DosetheODtesterhavetheconformitycalibrationlabel?OD测试仪参数设定是否正确?TheODtesterparametersettingsarecorrect?测量仪器校验周期是否在有效期内?Arethecalibrationcycleofthemeasuringequipmentinperiodofvalidity?仪器在使用中是否归零无异常情形?Dosethemeasuringequipmentingoodconditionwhenzeroadjustmentinuse?机器表面是否干净和整洁?Dosethesurfaceofthemachinecleanlinessandtidy?材料的料号是否t和BOM一致?AretheP/NofallmaterialsconformitywiththeBOM?火花机是否有校验合格标签?Dosethesparktesterhavetheconformitycalibrationlabel?火花机是否有点检和记录?Dosethesparktesterhavetheinspectionandrelevantrecord?材料包装上是否有供应商的批次号?DosethepackageofthematerialhavetheBatchNoofthesupplier?QA过程稽核表QAProcessCheckList人(操作员)Person(operator)1实际查核结果Theactualauditresults备注RemarkNo.站別Station稽查頻率Inspectionfrequency稽核項目及條件AudititemsandConditions关键岗位的操作员是否有上岗证?Doesthekeyoperatorshavetherelevanton-jobqualifications?日期Date2机器/仪器Machinery/Apparatus稽核人Auditor3物料Material1次/1天once/day3物料Material1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day特殊材料是否放置在有温控的条件下?Dosethespecialmaterialputinaconditionwhichthetermperaturecanbecontroned?是否依照产品设计卡来进行环保测试?DosetheRoHStestimplementinaccordancewiththeproductdesigncard?是否依照产品设计卡来进行性能测试?Dosetheperformancetestimplementinaccordancewiththeproductdesigncard?使用之印字轮是否有编号管理?Dosetheprintingwheelhavetheserialnumbermanagement?该产品相对应的文件是否齐全和有效发行(产品设计卡,控制计划等)?Aretherelevantspecificationsoftheproductentireandeffectivedistribution(productdesigncard,controlplan,etc)?生产中出现异常时,操作员是否及时处置?Dosetheoperatorsdisposeintimewhenthereisanon-conformityoccurrsinproduction?设备是否重新调整或工艺有重大变化时,和重新做首件确认?DosetheequipmnetfinishedFirstArticleReapprovalconfirmentwhenthereisanreadjustmentorproducttechnologychange?操作员是否有确认印字轮内容?Dosetheoperatorcheckedthecontentoftheprintingwheel?火花机使用前是否有使用一条不良线材来验证,能否探测不良?Dosethesparktesterhavebeenvalidatedwithanonconformitywirebeforeuse?Anydetectionnonconformity?关健过程是否有使用Cpk来监控过程能力?DosethekeyprocessmonitorwithCpk?良品与不良品是否有区分和隔离,是否有明确区域标示?Arethedivisionandisolationcarryoutbetweentheconformityandnonconformity?Anyotherclearsectionidentification?所使用之原材料是否在规划的区域内?Dosethematerialputonsiteinaspecificarea?操作员是否有实行自检动作确认规格,颜色,外观等?Dosetheoperatorsimplementself-inspectiontoconfirmthespec、color、appearanceand环境Environment可靠测试ReliabilityTest物料摆放是否整齐并有明确的标示,是否有其它危害品的存放?Dosethematerialputwithtidyandclearidentification?Anyotherhazardsubstance?生产前是否做首件经IPQC确认OK后再生产?DosetheFirstArticlApprovalfinishedbeforeproduction,andpermitproductionafterIPQCconfirmed?使用之内外模是否有编号管理?Dosetheinter/orouttermodulehaveseriralnumbermanagement?每个工序是否相关标准文件和检验标准?Doseeveryprocedureshavetherelevantstandarddocumentandinspectionspecification?材料的包装上是否有IQC的Pass标签?DosethepackageofthematerialhavetheIQCpasslabel?5643物料Material法(方法)Method1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/day1次/1天once/dayNo.问题点描述ProblemDescription结果Result12345Note:是否依照客户要求进行包装和标示?Arethepackagingandidentificationaccordingtocustorm'srequirment?是否有形成批次号管理和记录?IsthereBatchNomanagementandrelevantrecord?是否依照产品设计卡来进行耐压测试?Dosethewithstandvoltagetestimplementinaccordancewiththeproductdesigncard?是否有包装规范?Isthereapackagingspecification?标签内容是否填写正确?Dosethecontentoflabelfillincorrectly?可靠测试ReliabilityTest3.IPQC需进行不符合事项的异常追踪改善状况IPQCmustimplementfollow-upvalidationtothenonconformityastoconfirmtheeffecivenessofthecorrectiveaction1.IPQC每天执行过程品质稽核,若稽核发現不符合之异常立即开出停线通知单给相关负责部门改善IPQCimplementprocessqualityauditeveryday,andmustissuestoplinerequisitionimmediatelytotherelevantresponsibledepartmentforcorretiveacition,iftheauditnonconformityoccures2.IPQC必须每日落实执行稽核所有项目IPQCmustcarryoutalltheitemseveryday责任部门Responsible重要问题点追踪稽核:keyissusesfollow-upaudit:6效果确认EffectivenessConfirm改善对策CorrectiveAction7包装标示PackagingIdentification稽核内容AuditContent