1001检验和试验控制程序

程序文件ProcedureDocument重庆英特空调有限公司AirInternationalChongqingCo.,Ltd.文件名称(DocName):检验和试验控制程序Inspection&TestControlProcedures版次Ver页次Page发行日期ReleaseDate文件编号(DocNo)：AICQ/QP-1001B/01-62003-01-101目的Objective对原材料、协配件、半成品、成品进行检验和试验，防止不合格的原材料、协配件非预期使用，不合格半成品转序，不合格成品出厂。Thisistoinspectandtesttherawmaterial,components,semi-finishedandfinishedproductstoavoidthenonconformingrawmaterialsandcomponentsfromunexpectedusage,toavoidthedefectivesemi-finishedproductfromflowingintothenextprocessandtoavoidthedefectivefinishedproductfromreleasingoutofthefactory.2适用范围ApplicableScope适用于本公司的原材料、协配件、半成品、成品的检验和试验控制。Thisisapplicabletothecontrolovertheinspectionandtestoftherawmaterials,components,semi-finishedandfinishedproductsofthecompany.3职责Responsibility3.1质量部负责原材料、协配件、半成品、成品的入库检验和验证的归口管理。TheQualityDepartmentisresponsiblefortheincominginspectionandtestoftherawmaterial,components,semi-finishedandfinishedproducts.3.2技术工程部负责制订和发放原材料、协配件、半成品、成品的图样、检验规程及相关接收标准。TheEngineeringDepartmentisresponsibletoformulateandreleasethedrawings,inspectionproceduresandrelevantreceivingstandardsapplicabletotherawmaterials,components,semi-finishedandfinishedproducts.4工作程序WorkProcedures4.1检验和试验前的准备PreparationPriortotheInspectionandTest4.1.1由质量部根据《控制计划》和检验指导书，在开始检验工作之前，复查是否已经对每项重要检验项目的方式和方法做出规定，其内容包括：检验方法、检验工具及精度、抽样方法、评定方法、记录方法，注明可能需要提供的质量保证书/自检报告、要求和验证方式。Priortoinspection,theQualityDepartmentshallrefertothe“ControlPlan”andInspection程序文件ProcedureDocument重庆英特空调有限公司AirInternationalChongqingCo.,Ltd.文件名称(DocName):检验和试验控制程序Inspection&TestControlProcedures版次Ver页次Page发行日期ReleaseDate文件编号(DocNo)：AICQ/QP-1001B/02-62003-01-10Instruction,checkingiftheinspectionwayandmethodforeachimportantitemhavebeenregulated,including:inspectionapproach,inspectiontoolsandtheirprecision,samplingmethod,assessmentapproachandrecordingmethod,aswellastheremarksonnecessaryqualitywarranty/self-inspectionreport,requirementsandverificationway.4.1.2在制订计数特性数据接收抽样计划时，接收准则必须是C=0抽样计划。Whenformulatingthesamplingplanforthereceiptofcountingcharacteristicdata,theprincipleofreceiptmustbeC=0samplingplan.4.1.3检验方式InspectionApproach抽检：检验员对原辅料、协配件、半成品、成品的抽样检查。SamplingInspection:Itmeansthattheinspectorconductstheinspectionofrawmaterials,components,semi-finishedandfinishedproductsonsamplingbasis.全检：指检验员对加工过程中的产品进行的全部逐个检查。FullInspection:Itmeansthattheinspectorconductstheinspectionofalltheproductsinmachiningprocessonebyone.“三检制”：自检、互检、专检。3-InspectionSystem:Self-inspection,ReciprocalInspectionandSpecialInspection.4.2进货检验和试验IncomingInspectionandTest4.2.1原材料、协配件到货后，仓库保管员填写《产品送检单》和随货的质量证明文件一同送交质量部，特殊产品必须附有质量证明文件。Atthearrivalofrawmaterialsandcomponents,thestorekeepershallfilluptheProductInspectionForm,andsubmitittotheQualityDepartmentalongwiththequalitycertificates.Specialproductsmustbeattachedwithqualitycertificates.4.2.2质量部接到《产品送检单》后，由检验员对其送检产品按规定进行抽检，需要时，原材料进行化验分析，并作好原始记录。Afterreceiptofthe“ProductInspectionNotice”bytheQualityDepartment,theinspector程序文件ProcedureDocument重庆英特空调有限公司AirInternationalChongqingCo.,Ltd.文件名称(DocName):检验和试验控制程序Inspection&TestControlProcedures版次Ver页次Page发行日期ReleaseDate文件编号(DocNo)：AICQ/QP-1001B/03-62003-01-10shallsampleinspectthedeliveredproductsaccordingtotheregulations,whiletherawmaterialissenttothelaboratoryforanalysis.Maketheoriginalrecordsproperly.4.2.3对无手段和能力进行检验的产品，质量部通知制造部进行小批量试装或加工，并作好标识和记录。原材料可依据随货质量证明文件进行判断。FortheproductsbeyondAICQinspectioncapabilities,theQualityDepartmentshallinformtheManufacturingDepartmenttoconductsmallbatchtrialassemblyormachining,andmakelabelsandrecordsproperly.Therawmaterialscanbejudgedperthequalitycertificatesattached.4.2.4对因生产急需来不及检验的且可以追回的协配件，由制造部向总经理办公室申请紧急转序，填写《紧急例外放行申请单》，经总经理办公室审批同意方可放行，同时作好标识和记录并进行跟踪，经检验员后续及时抽检，发现不合格，立即追回。Forthecomponentsthatarenotinspectedduetotheurgencyofproductionyetcanbecalledback,theycanbereleasedonlyaftertheManufacturingDepartmentfillsinurgentapplicationforprocesstransferandsubmitsittotheGMOfficeforapproval.Meanwhile,makelabelsandrecordsproperly,andconducttracking.Theinspectorshalldulyconductfollow-upsamplinginspection,andanyunacceptableproductsshallbeimmediatelycalledback.4.2.5抽检合格，由检验员开出《产品合格通知单〉入相应仓库。Ifthesampleinspectionisacceptable,theinspectorshallissuetheAcceptancePartsCertificate,andadmitthegoodstothecorrespondingwarehouse.4.3过程检验和试验ProcessInspectionandTest4.3.1首件检验initialinspection每班开班前或转换产品类型/工装时，必须进行首件检验。操作者自检必须合格后，交检验员检验并作好检验记录。首件检验合格后，才可进行批量生产。Itisrequiredtotakeinitialinspectionbeforethefirstshiftstartsorthetypeofproduction/程序文件ProcedureDocument重庆英特空调有限公司AirInternationalChongqingCo.,Ltd.文件名称(DocName):检验和试验控制程序Inspection&TestControlProcedures版次Ver页次Page发行日期ReleaseDate文件编号(DocNo)：AICQ/QP-1001B/04-62003-01-10toolingchanges.Aftertheself-inspectionbyoperatorsisacceptable,inspectorsshouldtakeinspectionandrecord.Themass-productionshouldbestartediftheinitialinspectionisacceptable.4.3.2在生产过程中，操作者应按照SOP要求作好自检。并对上道工序作好互检。Theinspectormustconducttheself-inspectionstrictaccordancewiththerequirementsofSOP,andtakemutual-inspectionforthelastworkingprocedure..4.3.3检验员须按规定要求作好巡检工作。Theinspectorshouldinspectduringaroundtheworkshopbasedontherequir