生产线平衡-电子产品装配线案例

电子构装生产线电子构装生产线////////作业指导书制作作业指导书制作////////生产线平衡生产线平衡Preparedby:Dr.Tsung-NanTsai結束电子产品与制程趋势电子产品与制程趋势多重应用功能(Multi-purposeApplications)(Multi-purposeApplications)(Multi-purposeApplications)(Multi-purposeApplications)携带式与缩小化(PortableandMiniature)(PortableandMiniature)(PortableandMiniature)(PortableandMiniature).Mobilephone.Mobilephone.Mobilephone.Mobilephone.PDA.PDA.PDA.PDA.Notebook.Notebook.Notebook.Notebook…………可制性(Manufacturability)(Manufacturability)(Manufacturability)(Manufacturability)构装自动化(AutomationinAssemblyProcess)(AutomationinAssemblyProcess)(AutomationinAssemblyProcess)(AutomationinAssemblyProcess)重复性与再现性(RepeatabilityandReliability)(RepeatabilityandReliability)(RepeatabilityandReliability)(RepeatabilityandReliability)生产力与及时供货能力(TimetoMarket)(TimetoMarket)(TimetoMarket)(TimetoMarket)效率(Efficiency)(Efficiency)(Efficiency)(Efficiency)結束电子产品与制程趋势电子产品与制程趋势結束电子产品电子产品結束PCBPCBPCBPCBPCBPCBPCBPCB基板基板(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)(PrintedCircuitBoard)結束SMTSMTSMTSMTSMTSMTSMTSMT电子零件电子零件結束电子构装组织模型电子构装组织模型表面黏着制程表面黏着制程(SurfaceMount(SurfaceMount(SurfaceMount(SurfaceMount(SurfaceMount(SurfaceMount(SurfaceMount(SurfaceMountTechnology)Technology)Technology)Technology)Technology)Technology)Technology)Technology)結束电子产品生产制程电子产品生产制程(PCBA)(PCBA)(PCBA)(PCBA)(PCBA)(PCBA)(PCBA)(PCBA)HANDLINGHANDLINGHANDLINGHANDLINGHANDLINGHANDLINGHANDLINGHANDLINGPOSTPOSTPOSTPOSTB/IB/IB/IB/ITESTTESTTESTTESTSHIPSHIPSHIPSHIPPACKPACKPACKPACKINGINGINGINGFINALFINALFINALFINALTESTTESTTESTTESTFINALFINALFINALFINALASS'YASS'YASS'YASS'YSUBSUBSUBSUBASS'YASS'YASS'YASS'YB/IB/IB/IB/I(ESS)(ESS)(ESS)(ESS)PREPREPREPREB/IB/IB/IB/ITESTTESTTESTTESTPREPREPREPREB/IB/IB/IB/ITESTTESTTESTTESTBBOARD(BOTTOM)BBOARD(BOTTOM)BBOARD(BOTTOM)BBOARD(BOTTOM)CBOARD(OPTIONAL)CBOARD(OPTIONAL)CBOARD(OPTIONAL)CBOARD(OPTIONAL)ABOARD(TOP)ABOARD(TOP)ABOARD(TOP)ABOARD(TOP)SMTSMTSMTSMTFORMFORMFORMFORMINGINGINGINGINST.INST.INST.INST.W/SW/SW/SW/SPOSTPOSTPOSTPOSTSOLDERSOLDERSOLDERSOLDERSMTSMTSMTSMTFORMFORMFORMFORMINGINGINGINGINST.INST.INST.INST.W/SW/SW/SW/SPOSTPOSTPOSTPOSTSOLDERSOLDERSOLDERSOLDERSMTSMTSMTSMTFORMFORMFORMFORMINGINGINGINGINST.INST.INST.INST.W/SW/SW/SW/SPOSTPOSTPOSTPOSTSOLDERSOLDERSOLDERSOLDERTermsTermsTermsTerms:•SMT–表面黏着技术(制程)•Forming–零件成型•INST.–人工插件(Insertion)•W/S-波焊制程(Wavesoldering)•Postsolder–接接后作业(Suchastouch-up,rework)•B/I–烧机测试(Burn-in)•Finalass’s–产品组装作业•Finaltest–产品测试(功能性)•Packing–产品包装作业結束SMTSMTSMTSMTSMTSMTSMTSMT生产线影像生产线影像-1-1-1-1-1-1-1-1結束SMTSMTSMTSMTSMTSMTSMTSMT生产线影像生产线影像-2-2-2-2-2-2-2-2結束手焊与修检站手焊与修检站結束人工插件生产线人工插件生产线結束电子构装类型电子构装类型SOICChipComponentsPLCCSolderpasteTYPEITYPEITYPEITYPEISOICChipComponentsPLCCTYPEIITYPEIITYPEIITYPEIIDIPChipComponentsChipComponentsDIPsTYPEIIITYPEIIITYPEIIITYPEIIIGluedotSMTComplexFPTSimpleSolderpaste結束SMTSMT生产作业网络生产作业网络結束SMTSMTSMTSMTSMTSMTSMTSMT生产线布置生产线布置結束HighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiHighSpeedChipShooter-FujiSpeed:0.09~0.45sec/pcsSpeed:0.09~0.45sec/pcsSpeed:0.09~0.45sec/pcsSpeed:0.09~0.45sec/pcs結束Multi-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiMulti-purplechipshooter-FujiSpeed:1.65~2.00sec/pcsSpeed:1.65~2.00sec/pcsSpeed:1.65~2.00sec/pcsSpeed:1.65~2.00sec/pcs結束SMTSMT生产程序生产程序Jobname:18193r3/18193r3Jobname:18193r3/18193r3Jobname:18193r3/18193r3Jobname:18193r3/18193r3Date:FriAug8Date:FriAug8Date:FriAug8Date:FriAug8Side:TOPSide:TOPSide:TOPSide:TOPUnits:10Micro-metersUnits:10Micro-metersUnits:10Micro-metersUnits:10Micro-metersCDPNORXYBXBYSDMTCDPNORXYBXBYSDMTCDPNORXYBXBYSDMTCDPNORXYBXBYSDMT------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------R17290-68275732-67275732TOPSR17290-68275732-67275732TOPSR17290-68275732-67275732TOPSR17290-68275732-67275732TOPSQ43901951241019512410TOPSQ43901951241019512410TOPSQ43901951241019512410TOPSQ43901951241019512410TOPSU116180-833812641-833812641TOPSU116180-833812641-833812641TOPSU116180-833812641-833812641TOPSU116180-833812641-833812641TOPS............ACMFILECONTENTACMFILECONTENTACMFILECONTENTACMFILECONTENT37,CRS1011J1M,R17,-6827,5732,90,37,CRS1011J1M,R17,-6827,5732,90,37,CRS1011J1M,R17,-6827,5732,90,37,CRS1011J1M,R17,-6827,5732,90,57,CTRRMPP01M,Q4,195,12410,90,57,CTRRMPP01M,Q4,1