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1JoyChangandBaileyRiceJoyChangandBaileyRice美国制造业自动化发展趋势CONTROLENGINEERINGTRENDSINUSMANUFACTURINGANDAUTOMATION美国制造业自动化发展趋势美国制造业自动化发展趋势JoyChangandBaileyRiceCFEMedia,LLC(美国CONTROLENGINEERING)2CFEMedia,LLC(美国CONTROLENGINEERING)控制工程工厂工程石油气工程控制工程工厂工程石油气工程Agenda大纲•StateofIndustrialAutomation北美工业自动化现况•StateofIndustrialAutomation北美工业自动化现况•NextShoring产业回归的下一步•IndustrialInternetofThings工业物联网发展趋势•SkillsGap困境:技术人员短缺3GlobalIndustrialAutomation全球工业自动化现况•GlobalmarketIndustrialAutomationEquipment(IAE)poisedforgrowth•IAEmarketprojected$225.0billionby2017Source: IHSLargestGrowthSegments–IAE工业自动化设备主要成长部门1Mdl1.MotorsandmotorcontrolsA.EnergyefficiencycontinuestobethedriverB.Energyregulations2.AutomationequipmentA.ImpactedsubstantiallybyinnovationB.DemandformorecommunicationC.DemandformoresophisticatedmachinecontrolD.ControllersatthehighestneedforCybersecuritySource: IHS4LargestGrowthSegments–IAE(Continued)工业自动化设备主要成长部门(续)3.Power-transmissionequipmentA.GeneralshiftfrommechanicaltoelectricalequipmentB.PneumaticandhydraulicactuationreplacedbyelectromechanicalsolutionsC.HigherefficiencymotorsSource: IHSIAEGrowthLeaders全球成长强势地区1AsiaPacific1.Asia-Pacific2.TheAmericasandJapan3.Europe-MiddleEast-Africa(EMEA)Source: IHS5StrongestGrowth/FutureTrends强势成长部门及未来趋势SECTORS1.Powergeneration2.Oilandgas3.Food,beverageandtobaccoTRENDS:1Convergence(PCbasedvsPLCsvsDCS)transformingmanufacturing1.Convergence(PC-basedvs.PLCsvs.DCS)transformingmanufacturingA.Fromproductivity-drivenB.Controlledbydigitalinformation2.3-Dprinting3.CombinationofagingworkforcewithlowreplacementratesSource: IHSWhereintheworld?放眼全球该在哪里设厂?6NextShoring产业回归的下一步Manufacturingbasesaremovinglocationsforstrategicpurposes:•Proximity–Consumermarkets(demand)–Innovation•ReducedenergycostsReducedenergycosts•Time-to-marketconsiderations•Accesstocapabilities•SensiblelaborcostsIndustrialInternetofThings工业物联网定义IndustrialInternetofThings(IIoT):Thetransformationofindustrialproducts,operations,valuechains,andaftermarketservices……thatisenabledthroughtheexpandeduseofsensors,digitizationnetworkingandinformationsystemsdigitization,networking,andinformationsystems.-ARC’sDefinition7Industry4.0/IIoTIndustrialCommunications工业物联网通讯Improvedindustrialcommunicationscan:–Addefficiencywhiledeliveringshorterproductruns,morefrequentmaterialchanges,fasterdeliveries,betterchangeforecasting,supplychainmanagement,andproducttraceability–Improvemachineuptime,decreasinglaborcosts,ppgconservingorconsolidatingfactoryfloorspace,augmentingthroughput,andusinglesscapital–Reducescrap,waste,andenergyuseSource: Beckhoff USA案例一:HuskyInjectionMolding•PlasticcontainersPlasticcontainers•ImplementedPC-basedtechnologiestorealizesavings:–10%lessmaterialusedperplasticpart–250,000lbofproductmaterialsavings/year–$182,000insavingsannuallySource: Beckhoff USA8案例二:MatrixPackagingMachinery•Continuousmotion,verticalform,fill,andsealhiithtdttiitdmachinewithgreaterdataconnectivityandabilitytochangeproductionvariables•EtherCATindustrialEthernet–Reducedcabinetsize–Increaseduptime25%Increaseduptime25%–Reducedwasteby15%–Architecturecostsreducedbynearly50%Source: Beckhoff USASmartFactories,SmartSupplyChain智能工厂与智能生产线•FourthIndustrialRevolutionIncreasedefficiencyproductivityqualitycontrol–Increasedefficiency,productivity,qualitycontrol–Achievedbysynchronizingindustrialautomationequipment9FactorySupplyChainVisibility生产线能见度•Inboundrawmaterials/parts•Inboundrawmaterials/parts–Protectagainstshortages–Speediershopfloormovement•Outboundorder-trackingschedulesrefined–Aligntheassemblyprocessgyp–Managemultipleproduction&distributionlocations–Meetdeadlinesandjust-in-timedelivery–MinimizeoverproductionSource: UPSIIoTForReal-TimeVisibility工业物联网提供即时生产线能见度•Allowscompaniestomakebetter-informedpdecisionsforincreasedoperationalefficiency•Minimizesout-of-stockitemsand•EnhancesinventoryoptimizationbetweendifferentgeographicmarketsSource: UPS10CustomApproachNowStandard客制化的服务已成为常态•Automatingproductionlineswillrequirealtmorecomplexsystem–Moresensorsandcontrolsoftware–Synchronizefacility’smachinery•Adjoiningmachinesdetectvariations–Production–AssemblyperformanceAssemblyperformance•Machine-to-machine(networked)communication–Makesfully-automatedsystemmorepowerful–BetterthanindividualmachineSource: UPSReadyforIIoTinNorthAmerica?北美产业面对工业物联网有多少准备?Source: ARC Survey (8/7/201511ControlEngineeringResearch美国ControlEngineering问卷报告AspartofanupcomingControlEngineeringresearchreportonsystemintegration,weaskedsubscriberswhatpartsoftheIIoTtechnologyframeworkisuseful?•72%-Interoperabilityandopenstandardsconnectingpeopleprocesses,anddata•47%-Security46%Mbil•46%-Mobile•29%-Cloud29%-Analytics123responses,marginoferroris+/‐8.8%. ControlEngineeringResearch(Continued)美国ControlEngineering问卷报告(续)•55%-Real-timecapabilities•47%-Modularity•45%-Interoperability•39%-Virtualization32%S•32%-Serviceorientation•29%-Decentralization87responses,marginoferroris+/-10.5%.12IIoTThinkTankinChicago美国芝加哥研究工业物联网智库•DigitalManufacturingandDesignInnovationInstitute•DigitalManufacturingandDesignInnovationInstitute-federal